Camshafts Or Camshaft Bearing, Removing And Replacing On Cylinder Bank 2 (Left): Installing
- Secure crankshaft in "TDC" position using :3242 .
-- Mount the :T40096 onto the teeth of the intake camshaft so that one arm of the clamping tool engages in one sprocket half.
- The wider arm must engage into the wider half of the sprocket.
-- Tension the tensioning tool with the thumb wheel until the tooth faces align.
The camshaft thrust bearings and the bearing cap for cylinder bank 2 are marked after work is performed on the exhaust side to prevent them from being installed incorrectly:
| Cylinder Bank 2 (left) | |
|---|---|
| L1/L1 | Front |
| L2/L2 | Front in the center |
| L3/L3 | Rear in the center |
| L4/L4 | Rear |
-- Lay the camshafts thrust bearings "I, II, III" on the cylinder head.
- The cylinder head oil openings -arrow 1- must flow into the thrust bearing oil channels -arrow 2-.
-- Lay the camshaft thrust bearing "IV" on the cylinder head.
- Both alignment sleeves -arrows- must be inserted into the openings on the thrust bearing.
- The alignment sleeves must engage in the openings in the cylinder head.
-- Check the installation direction of the thrust bearings:
- The round edge -arrow 2- points towards the intake side.
- The cornered edge -arrow 1- points towards the exhaust side.
-- Place the camshafts in the "TDC" position in the thrust bearings.
- The intake camshaft -2- must be able to be stopped with the :T40060 .
- The bolt -arrow- in the :T40060 must be perpendicular to the center axis of the camshaft.
- The exhaust camshaft -1- must be positioned so that the groove -arrow A- runs parallel above the joint -arrow B- between the thrust bearing and the bearing cap.
-- Apply the appropriate bearing cap to the corresponding thrust bearing.
-- Loop a cable tie -arrows- on the right and left around the thrust bearing and the bearing cap and tighten them.
The cable ties prevent the camshafts and the camshaft bearing from tilting when they are being tightened.
-- Install the bolts -1 to 12- in the bearing cap.
-- Install the :T40311/1 in the threaded hole -1- at the level of the 5-cylinder, as shown in the illustration.
-- Install the :T40311 on the mounting bracket -arrows- for the tension claws, as shown in the illustration.
-- Tighten the bearing cap bolts. .
-- Remove the :T40311 and the :T40311/1 .
-- Check the camshaft "TDC" position:
- The intake camshaft -2- must be able to be stopped with the :T40060 .
- The bolt -arrow- in the :T40060 must be perpendicular to the center axis of the camshaft.
- The exhaust camshaft -1- must be positioned so that the groove -arrow A- runs parallel above the joint -arrow B- between the thrust bearing and the bearing cap.
Install in reverse order of removal. Note the following:
-- Remove the :T40096 .
-- Install the camshaft timing chains. Refer to CAMSHAFT TIMING CHAIN, REMOVING FROM CAMSHAFTS .
Risk of damaging valves and piston heads after working on valve train.
- The motor must not be started for about 30 minutes after installing camshafts because the hydraulic equalization elements must seat themselves.
- To ensure valves do not strike pistons when starting, carefully rotate engine at least two full revolutions.