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DTC C1A05: Stop Light Switch Circuit [08/2013 - ]: Procedure

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK STOP LIGHT OPERATION 
    1. Check that the stop lights come on when the brake pedal is depressed, and go off when the brake pedal is released.

      OK

      Condition Illumination Condition
      Brake pedal depressed ON
      Brake pedal released OFF

    NG → GO TO LIGHTING SYSTEM (EXT). Refer to:  STOP LIGHT SWITCH 

    OK: Go to next step 

  2. READ VALUE USING TECHSTREAM (STOP LIGHT SW 1 (M CPU), STOP LIGHT SW 1 (S CPU), STOP LIGHT SW 2 (M CPU)) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Radar Cruise / Data List.
    5. Check the Data List for proper functioning of the stop light switch assembly.
      RADAR CRUISE

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Stop Light SW 1 (M CPU) Stop light switch (Main-CPU) signal / ON or OFF ON: Brake pedal depressed
      OFF: Brake pedal released
      -
      Stop Light SW 1 (S CPU) Stop light switch (Sub-CPU) signal / ON or OFF ON: Brake pedal depressed
      OFF: Brake pedal released
      -
      Stop Light SW 2 (M CPU) Stop light switch (Main-CPU) signal / ON or OFF ON: Brake pedal depressed
      OFF: Brake pedal released
      -

      OK

      Display changes according to brake pedal operation described in the table above.

    6. Turn the power switch off.

    NG → See step   10 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SKID CONTROL ECU) 
    1. Disconnect the A28 stop light switch assembly connector.
    2. Disconnect the A24 skid control ECU (brake booster with master cylinder assembly) connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      A28-2 (L) - A24-33 (STP) Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      A28-2 (L) or A24-33 (STP) - Body ground Always 10 kΩ or higher
    4. Reconnect the A24 skid control ECU (brake booster with master cylinder assembly) connector.
    5. Reconnect the A28 stop light switch assembly connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (ENGINE ROOM JUNCTION BLOCK ASSEMBLY - SKID CONTROL ECU) 
    1. Remove the engine room junction block assembly from the engine room relay block and junction block assembly.
    2. Disconnect the A24 skid control ECU (brake booster with master cylinder assembly) connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      1G-3 (ACC) - A24-3 (STPO) Always Below 1 Ω
      1F-7 (ESS) - A24-21 (EXO) Always Below 1 Ω
      1F-16 (STPS) - A24-33 (STP) Always Below 1 Ω
      1F-11 (STOP) - A24-6 (STP2) Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      1G-3 (ACC) or A24-3 (STPO) - Body ground Always 10 kΩ or higher
      1F-7 (ESS) or A24-21 (EXO) - Body ground Always 10 kΩ or higher
      1F-16 (STPS) or A24-33 (STP) - Body ground Always 10 kΩ or higher
      1F-11 (STOP) or A24-6 (STP2) - Body ground Always 10 kΩ or higher
    4. Reconnect the A24 skid control ECU (brake booster with master cylinder assembly) connector.
    5. Install the engine room junction block assembly to the engine room relay block and junction block assembly.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  5. INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY 

    Refer to ON-VEHICLE INSPECTION [08/2013 - ]

    NG → See step   15 

    OK: Go to next step 

  6. REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 

    Refer to REMOVAL [08/2013 - ]

    NEXT: Go to next step 

  7. CHECK FOR DTCs (DTC C1A05) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Clear the DTCs. Refer to DTC CHECK / CLEAR [08/2013 - ] .
    4. Perform the following to make sure that the DTC detection conditions are met.

      HINT: 

      If the detection conditions are not met, the malfunction cannot be detected.

      1. Drive the vehicle at a speed for which cruise control operation is possible.
      2. Turn the cruise control system on using the cruise control switch (ON-OFF button).
      3. Push the cruise control switch to -/SET to begin control of vehicle speed by the dynamic radar cruise control system.
    5. Enter the following menus: Powertrain / Radar Cruise / Trouble Codes.
    6. Check for DTCs.

      Result

      Result Proceed to
      DTC is not output A
      DTC C1A05 is output B
    7. Turn the power switch off.

    B → See step   8 

    A → END 

  8. REPLACE POWER MANAGEMENT CONTROL ECU 

    Refer to REMOVAL [08/2013 - ]

    NEXT: Go to next step 

  9. CHECK FOR DTCs (DTC C1A05) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Clear the DTCs. Refer to DTC CHECK / CLEAR [08/2013 - ] .
    4. Perform the following to make sure that the DTC detection conditions are met.

      HINT: 

      If the detection conditions are not met, the malfunction cannot be detected.

      1. Drive the vehicle at a speed for which cruise control operation is possible.
      2. Turn the cruise control system on using the cruise control switch (ON-OFF button).
      3. Push the cruise control switch to -/SET to begin control of vehicle speed using the cruise control system.
    5. Enter the following menus: Powertrain / Radar Cruise / Trouble Codes.
    6. Check for DTCs.

      Result

      Result Proceed to
      DTC is not output A
      DTC C1A05 is output B
    7. Turn the power switch off.

    B → See step   16 

    A → END 

  10. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY POWER SOURCE CIRCUIT) 
    1. Disconnect the A28 stop light switch assembly connector.
    2. Measure the voltage according to the value(s) in the table below.
      GTY416051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Voltage

      Tester Connection Condition Specified Condition
      A28-1 (B) - A28-3 (GND) Power switch off 11 to 14 V
      A28-5 (B) - A28-3 (GND) Power switch ON 11 to 14 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Stop Light Switch Assembly)
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A28-3 (GND) - Body ground Always Below 1 Ω
    4. Reconnect the A28 stop light switch assembly connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  11. INSPECT STOP LIGHT SWITCH ASSEMBLY 
    1. Measure the voltage according to the value(s) in the table below.
      GTY401072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Voltage

      Tester Connection Condition Specified Condition
      A28-2 (L) - A28-3 (GND) Power switch off, brake pedal not depressed Below 1 V
      Power switch off, brake pedal depressed 11 to 14 V
      A28-4 (L) - A28-3 (GND) Power switch ON, brake pedal not depressed 11 to 14 V
      Power switch ON, brake pedal depressed Below 1 V
      TEXT IN ILLUSTRATION

      *a Component with harness connected
      (Stop Light Switch Assembly)

    NG → See step   14 

    OK: Go to next step 

  12. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - DRIVING SUPPORT ECU ASSEMBLY) 
    1. Disconnect the A28 stop light switch assembly connector.
    2. Disconnect the H75 driving support ECU assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      A28-4 (L) - H75-28 (ST1-) Always Below 1 Ω
      A28-2 (L) - H75-27 (STP-) Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      A28-4 (L) or H75-28 (ST1-) - Body ground Always 10 kΩ or higher
      A28-2 (L) or H75-27 (STP-) - Body ground Always 10 kΩ or higher
    4. Reconnect the H75 driving support ECU assembly connector.
    5. Reconnect the A28 stop light switch assembly connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  13. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - DRIVING SUPPORT ECU ASSEMBLY) 
    1. Disconnect the A33 power management control ECU connector.
    2. Disconnect the H75 driving support ECU assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      A33-7 (ST1-) - H75-28 (ST1-) Always Below 1 Ω
      A33-23 (STP) - H75-27 (STP-) Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      A33-7 (ST1-) or H75-28 (ST1-) - Body ground Always 10 kΩ or higher
      A33-23 (STP) or H75-27 (STP-) - Body ground Always 10 kΩ or higher
    4. Reconnect the H75 driving support ECU assembly connector.
    5. Reconnect the A33 power management control ECU connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   17 

  14. REPLACE STOP LIGHT SWITCH ASSEMBLY. Refer to  REMOVAL [08/2013 - ] 
  15. REPLACE ENGINE ROOM JUNCTION BLOCK ASSEMBLY. Refer to  REMOVAL [08/2013 - ] 
  16. REPLACE DRIVING SUPPORT ECU ASSEMBLY. Refer to  REMOVAL [08/2013 - ] 
  17. REPLACE DRIVING SUPPORT ECU ASSEMBLY. Refer to  REMOVAL [08/2013 - ]