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Home >> Audi >> 2016 >> A3 TDI Prestige >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> 2.0L - Generic Scan Tool - Engine Code(S): CVCA, CRUA & DEJA (2 Of 3) -- (A3 Sedan) >> St Generic Scan Tool >> Diagnosis And Testing >> Diagnostic Procedures >> Cylinder Head Coolant Valve -N489-, Checking

Cylinder Head Coolant Valve -N489-, Checking

General Description 

Coolant flow is regulated by means of a mechanically coupled rotary slide valve. The angular position of the rotary slide valve is regulated according to various engine maps stored in the engine control unit. Various switching positions can be implemented by configuring the rotary slide valve accordingly. This allows rapid heating of the engine, which, in turn, results in lower friction and higher fuel economy.

Special Tools And Workshop Equipment Required 

Test Requirements 

Test Procedure 

Step Procedure Result / Action to Take
1
  • PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK .
-- Was Complaint verified?
-- YES:
  • GO TO: Step 2
-- NO:
  • GATHER more information from customer about the complaint.
2
  • IGNITION: OFF.
  • DISCONNECT: Cylinder Head Coolant Valve -N489- harness connector.
  • CHECK: Cylinder Head Coolant Valve -N489- component connector terminals 1 to 2 for resistance.
  • SPECIFIED VALUE: 9 - 14 Ω (@ approx. 20° C). 
-- Was Value obtained?
-- YES:
  • GO TO: Step 3
-- NO:
  • REPLACE: Cylinder Head Coolant Valve -N489-. Refer to appropriate repair information.
  • GO TO: Step 5
3
  • IGNITION: ON.
  • CHECK: Cylinder Head Coolant Valve -N489- harness connector terminal 2 to ground for battery voltage.
  • IGNITION: OFF.
  • SPECIFIED VALUE: Battery Voltage. 
-- Was Value obtained?
-- YES:
  • GO TO: Step 4
-- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5
4
  • REMOVE: Engine Control Module - J623-. Refer to appropriate repair information.
  • CHECK: Cylinder Head Coolant Valve -N489- harness connector terminal 1 to the Engine Control Module - J623- harness connector T60 / 48 for resistance.
  • SPECIFIED VALUE:0.5 Ω (± 0.3 Ω). 
-- Was Value obtained?
-- YES:
  • GO TO: Step 5
-- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5
5
  • Final Procedure
  • Perform a road test to verify repair.
-- Does the original DTC return?
-- YES:
  • CHECK: Engine Control Module -J623- harness connector for any damaged, pushed-out pins.
  • REPAIR: As necessary.
  • If all electrical connections are OK:
  • REPLACE: Engine Control Module -J623-. Refer to appropriate repair information.
  • Clear the DTC's. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  • Repair is complete. Generate Readiness Code. Refer to READINESS CODE .
  • Return vehicle to Customer.
-- NO:
  • Perform the diagnostic procedure for any DTC's.
  • If no DTC's return the repair is complete.
  • Return vehicle to customer.