Rear Final Drive Front Bearing, Replacing, AWD Vehicles: Removing
To replace the rubber bonded bushing, lower the front of the subframe. It is not necessary to remove the subframe.
Do not lower the subframe more than 4 cm.
Vehicles with Steel Suspension
-- Remove the coil springs. Refer to SPRING, REMOVING AND INSTALLING, COIL SPRING .
Vehicles with Air Suspension
-- Bleed the rear axle air spring. Refer to SYSTEM, VENTING OR FILLING .
Continuation for All Vehicles
-- Remove the underbody covers -1 and 2-. Refer to UNDERBODY TRIM PANELS, REMOVING AND INSTALLING .
-- If installed, remove the diagonal braces. Refer to UNDERBODY TRIM PANELS, REMOVING AND INSTALLING .
-- Remove the stone protection plate -2-, where applicable.
Ignore Items -1 and 3-.
-- Place the :VAS6931 under the subframe -1-.
-- Place a wood block -2- under the subframe -1-.
-- Remove the left and right bolts -arrow-.
-- Install the :T40253 with the thrust bearing from the :3301 and the :T40253/1 , as illustrated, on the opposite side of the bonded rubber bushing being replaced approximately 1.5 cm into the vehicle body.
- :3301
- :T40253/1
- :T40253
Turn the :T40253/1 on the :T40253 until dimension -a- 4 cm is reached.
-- Remove the bolt -2-.
-- Lower the subframe 4 cm only.
-- Push the final drive upward over the drive axle -1-. At the same time insert the : T40186/1 and the :T10254/5 with the :T10254/4 . (A second technician is needed).
4 - :T10254/5
The spindle pins face downward.
5 - :T10254/4
6 - :T40186/1
-- When removing or installing the rubber bonded bushing, make sure the spindle -4- does not contact the threaded hole -3- in the final drive.
The hold drilled into the inner core of the bonded rubber bushing may prevent the :T10254/5 from sliding through. If this is the case, it must be drilled out.
Drill several times in steps using a different drill bit diameter each time.
While drilling, make sure drill does not damage the threaded hole -3- in the final drive; if necessary place a suitable object in between.
Wear protective eyewear while drilling.
-- Position the drill -1- on the bonded rubber bushing -2- as illustrated and drill the hole in several steps.
Step 1, 11 mm drill bit
Step 2, 11.5 mm drill bit
Step 3, 12 mm drill bit
-- If necessary, remove the :T10205/13 and in its place install the support with the >>small<< inner diameter -arrow- from the :VAS6178 .
-- Place the tools on the front bonded rubber bushing as shown in the illustration.
- :T10254/4
- :T40186/1
- Subframe
- :T40033/3
- :T10205/4
- :VAS6178
- :T10254/4
- :T10254/5 The spindle pins face downward.
- Hold the :VAS6178 firmly while pressing out.
- Bonded rubber bushing loosens >>abruptly<<. There is the risk of injuries by tools and bonded rubber bushing coming off!