Engine, Securing On Engine And Transmission Holder
Special tools and workshop equipment required
- Engine Sling 2024A
- Engine and Gearbox Bracket VAS6095A with Engine/Transmission Holder - Universal Mounting VAS6095/1 and Engine/Transmission Holder - V6 FSI Bracket VAS6095/1-5
- Shop Crane VAS6100
- Lift Arm Extension VAS6101
- Engine Bung Set VAS6122
Procedure
There is the risk of an accident.
- The engine may be transported only in the manner described and without the transmission.
- The engine/transmission subassembly is removed and the engine and transmission are separated.
- Engine secured with Scissor Lift Table - Q7 Set - Articulated Joint Support VAS6131/13-7.
Vehicles with Hydraulic Power Steering
-- Disconnect the connector -arrow- on the steering gear.
Place a cloth underneath to soak up any escaping power steering fluid.
-- Remove the threaded connection -3-.
-- Seal the open lines and connections with clean plugs from the Engine Bung Set VAS6122.
The illustration shows the installation location on a vehicle with dynamic steering.
Ignore items -1 and 2- and -arrow-.
Continuation for All Vehicles
-- Remove and disconnect the connector -2- on the Right Electrohydraulic Engine Mount Solenoid Valve -N145- from the bracket.
-- Remove the nut -1- and remove the bracket with the wiring harness from the subframe.
The illustration shows the installation position with the engine installed.
-- Engage the Engine Sling 2024A on the engine lifting eyes and on the shop crane as shown in the illustration.
To be aligned to the center of gravity of the engine assembly, the hole rails of the lifting hook must be inserted as shown in the illustration.
There is the risk of an accident.
- Lifting hooks and alignment pins on the engine sling must be secured with locating pins -arrows-.
-- Tension engine slightly with shop crane, do not raise.
-- Disconnect the connector -3- from the Left Electrohydraulic Engine Mount Solenoid Valve -N144-.
-- Remove the bolt -4- for the left engine mount.
Ignore items -1, 2 and 5-.
-- Remove the right engine mount bolt -2-.
The illustration shows the installation position with the engine installed.
Ignore items -1, 3, and 4-.
-- Remove the Scissor Lift Table - Q7 Set - Articulated Joint Support VAS6131/13-7 from the engine.
-- Raise engine from engine carrier.
-- Remove the bolts -arrows- and the left engine support.
-- Remove the nut -1- and free up the Ground (GND) cable at the engine support.
-- Remove the bolts -arrows- and the right engine support.
-- Secure the starter on the engine.
-- Tighten the engine with the Engine/Transmission Holder - Universal Mounting VAS6095/1 and Engine/Transmission Holder - V6 FSI Bracket VAS6095/1-5 on the Engine and Gearbox Bracket VAS6095A to 40 Nm as shown in the illustration.