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Disassembly [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  See step  2
  2. REMOVE FUEL PUMP WITH FILTER ASSEMBLY 
    1. Disconnect the connector of the fuel pump harness.
      Fig 1: Identifying Fuel Pump Harness Connector
      GTY322712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel pump filter hose.
      Fig 2: Identifying Fuel Pump Filter Hose
      GTY318705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.
      Fig 3: Identifying Fuel Filter, Fuel Pump From Fuel Sub-Tank & Claws
      GTY366546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Tube
      *2 Fuel Sub-tank
      NOTE:

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube. Refer to PRECAUTION [08/2013 - ] .

    4. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.
      Fig 4: Identifying Claws & No. 1 Fuel Suction Support
      GTY409585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump with filter assembly from the fuel filter.
      Fig 5: Identifying Fuel Pump Claws & Filters
      GTY366445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter
      *2 Suction Filter
      NOTE:
      • Do not damage the fuel filter.
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump with filter assembly.
    6. Disconnect the fuel pump harness connector.
      Fig 6: Identifying Fuel Pump Harness Connector
      GTY377277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.
      Fig 7: Identifying O-Ring & Fuel Pump Spacer
      GTY397798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)
      NOTE:

      Be careful not to damage the sealing surface.

      HINT: 

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.