Installation [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL REAR ENGINE OIL SEAL
1. Using a height adjustable attachment and plate lift attachment, place the engine assembly on a flat level surface.
  NOTE:
  - Using a height adjustable attachment and plate lift attachment, place the engine assembly horizontally.
  - To prevent the oil pan sub-assembly from deforming, do not place any attachments onto the oil pan sub-assembly of the engine assembly.
  - Using an engine sling device and engine lift, secure the engine assembly before service.
2. Apply MP grease to the lip of a new rear engine oil seal.
  NOTE:
  - Do not allow foreign matter to contact the lip of the rear engine oil seal.
  - Do not allow MP grease to contact the dust seal.
3. Using SST and a hammer, tap in the rear engine oil seal until its surface is flush with the edges of the cylinder block sub-assembly and stiffening crankcase assembly.
  
  Fig 1: Installing Rear Engine Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09223-15030
  - SST: 09950-70010
    1. 09951-07150
  NOTE:
  - Keep the lip of the rear engine oil seal free from foreign matter.
  - Do not tap in the rear engine oil seal at an angle.
INSTALL FLYWHEEL SUB-ASSEMBLY
1. Using SST, hold the crankshaft.
  
  Fig 2: Holding Crankshaft Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09213-54015
  - SST: 09330-00021
  HINT:
  
  SST (Crankshaft pulley holding tool) Fixing bolt part No. : 91551-80650(2 pcs)
2. Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 8 bolts.
  
  Fig 3: Applying Adhesive To Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Adhesive
  
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. Install the flywheel sub-assembly.
4. Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.
  
  Fig 4: Tightening Flywheel Sub-Assembly Bolts In Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 130 N*m (1326 kgf*cm, 96 ft.*lbf)
  
  NOTE:
  Do not start the engine for at least an hour after installing the flywheel sub-assembly.
5. Check that the crankshaft turns smoothly.
INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY
1. Using SST, hold the crankshaft.
  
  Fig 5: Holding Crankshaft Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09213-54015
  - SST: 09330-00021
  HINT:
  
  SST (Crankshaft pulley holding tool) Fixing bolt part No. : 91551-80650(2 pcs)
2. Install the transmission input damper assembly.
3. Install and uniformly tighten the 6 bolts in the sequence shown in the illustration.
  
  Fig 6: Tightening Transmission Input Damper Assembly Bolts In Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
  NOTE:
  - Take care not to insert the transmission input damper assembly in the wrong direction.
INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY
Refer to INSTALLATION [08/2013 - ]