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Reassembly [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. APPLY HIGH TEMPERATURE GREASE 
    1. Apply high temperature grease to the areas of the parking brake plate which make contact with the shoe as shown in the illustration.
      Fig 1: Identifying High Temperature Grease Applying Areas
      GTY322423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      High Temperature Grease
  2. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN 
    1. Install the 2 parking brake shoe hold down spring pins.
  3. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side) 
    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.
  4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.
  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.
      Fig 2: Identifying High Temperature Grease Applying Areas To Parking Brake Shoe Adjusting Screw Set
      GTY320060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      High Temperature Grease
    2. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.
  6. INSTALL PARKING BRAKE SHOE LEVER 
    1. Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.
      Fig 3: Installing Parking Brake Shoe Lever To No. 3 Parking Brake Cable
      GTY315847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.
      Fig 4: Identifying High Temperature Grease Applying Areas To Parking Brake Shoe Lever
      GTY317223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      High Temperature Grease
    3. Install the parking brake shoe lever to the No. 2 parking brake shoe assembly.
      Fig 5: Installing Parking Brake Shoe Lever
      GTY322117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.
      NOTE:

      Make sure that the parking brake shoe lever does not separate from the No. 2 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side) 
    1. Using SST, install the parking brake shoe hold down compression spring.
      Fig 6: Removing/Installing Parking Brake Shoe Hold Down Compression Spring
      GTY317105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09718-00011 
  8. INSTALL PARKING BRAKE SHOE STRUT 
    1. Install the parking brake shoe strut.
    2. Install the No. 1 parking brake shoe assembly.
      Fig 7: Installing No. 1 Parking Brake Shoe Assembly
      GTY315848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side) 
    1. Using SST, install the parking brake shoe hold down compression spring.
      Fig 8: Removing/Installing Parking Brake Shoe Hold Down Compression Spring
      GTY318561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09718-00011 
  10. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side) 
    1. Apply a small amount of high temperature grease to the areas shown in the illustration.
      Fig 9: Identifying High Temperature Grease Applying Areas To Parking Brake Shoe Assembly
      GTY315860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      High Temperature Grease
    2. Install the parking brake shoe return tension spring.
  11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side) 
    1. Install the parking brake shoe return tension spring.
  12. CHECK PARKING BRAKE INSTALLATION 
    1. Check that each part is installed properly.
      Fig 10: Identifying Correct Parking Brake Installation
      GTY320073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A LH Side *B RH Side
      Front of the Vehicle - -
      NOTE:

      There should be no oil or grease on the friction surfaces of the shoe linings or discs.

  13. INSTALL REAR DISC  . Refer to INSTALLATION [08/2013 - ] - Step 1
  14. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
  15. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY  . Refer to REPLACEMENT [08/2013 - ] - Step 11
  16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL  . Refer to ADJUSTMENT [08/2013 - ] - Step 2
  17. INSTALL REAR WHEEL 

    Torque: 103 N*m (1049 kgf*cm, 76 ft.*lbf) 

  18. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL 
    1. Connect the cable to the negative (-) auxiliary battery terminal. Refer to INSTALLATION [08/2013 - ] - Step 2 .
    2. Connect the reservoir level switch connector.
    3. Clear the DTCs. Refer to DTC CHECK / CLEAR [08/2013 - ] .
  19. BED IN PARKING BRAKE SHOES TO DISCS 
    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
    2. Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.
    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.
    4. Repeat this procedure 3 times.
      NOTE:

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.

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