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Home >> Audi >> 2014 >> TT Quattro Base, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 68 (2.0L - Fuel Injection System - Engine Code(S): BPY & CDMA (Roadster)) >> 24 Fuel Injection System >> Description And Operation >> High Pressure Pump Assembly Overview

High Pressure Pump Assembly Overview

WARNING: This page is about a different variant/trim than selected.
WARNING:

Fuel system is under high pressure! Before opening the system, perform the procedure for releasing fuel pressure. Refer to BEFORE OPENING HIGH PRESSURE FUEL INJECTION SYSTEM .

Fig 1: Identifying High Pressure Fuel Pump, Assembly Overview
GWWA24-10128Courtesy of AUDI OF AMERICA, LLC
  1. Air Deflector Plates
    • Removable
    • Check for damages and correct positioning
  2. Sleeve
    • remains inserted in cylinder head after removing the high-pressure pump, removable
  3. O-Ring
    • Replace
  4. Mechanical Single-Piston High-Pressure Pump
    • An electrical fuel pump, located in the fuel tank, supplies fuel to the mechanical high-pressure pump at a pressure of approximately 6 bar.
    • When installing the high-pressure pump, make sure that no dirt enters the fuel system.
    • The fuel system must be pressureless, releasing fuel pressure, refer to BEFORE OPENING HIGH PRESSURE FUEL INJECTION SYSTEM 
    • Do not install fuel lines with tension
    • Removing and installing, refer to HIGH PRESSURE PUMP 
  5. Fuel Pressure Regulator Valve -N276-
  6. Low Fuel Pressure Sensor -G410-
    • 15 Nm
  7. High-Pressure Pump Bolts
    • 10 Nm
  8. Fuel Return Line to Fuel Tank Connection
    • When replacing threaded supports, always leave old sealing ring in pump. It is pinched during initial assembly by the supplier and cannot be removed. The threaded support has a "biting edge" for sealing for this purpose.
  9. Fuel Supply Line to Fuel Rail Connection
    • Replace connecting piece
    • Tighten connections to 30 Nm
    • Do not install fuel line with tension (ensure cleanliness), tightening specifications: 27 Nm
  10. Hole In Cylinder Head For High-Pressure Pump
  11. Fuel Injector
    • Replace O-rings
    • Note correct installation position
    • Removing and installing, refer to FUEL INJECTORS