Coolant Mixture Ratio
- Coolant (40%) and water (60%) for freeze protection down to -25 °C (-13 °F)
- Coolant (50%) and water (50%) for freeze protection down to -35 °C (-31 °F)
-- Attach the V.A.G 1274/8 to coolant reservoir.
-- Install the VAS 6096 on V.A.G 1274/8.
-- Place air outlet -1- in a small container -2-.
A small amount of coolant which should be collected is drawn off with the discharged air.
-- Close valves -A- and -B- by turning lever at a right angle to direction of flow.
-- Connect hose -3- to compressed air.
- Pressure: 6 to 10 bar pressure.
-- Open valve -B- by turning level in direction of flow.
- The suction jet pump generates pressure in the coolant system; indicator on display instrument must move into green area.
-- Briefly open valve -A- by turning lever in direction of flow so that hose on VAS 6096 coolant reservoir fills with coolant.
-- Close valve -A- again.
-- Leave valve -B- open another 2 minutes.
- More pressure is generated in the coolant system by the suction jet pump; indicator on display instrument must stay in green area.
-- Close valve -B-.
- Needle in the display instrument must remain in the green region, then sufficient vacuum in the cooling system is obtained for the upcoming filling.
If needle stands below the green area, repeat procedure.
If pressure falls, check coolant system for leaks.
-- Remove pressurized air hose.
-- Open valve -A-.
- Coolant is extracted from the VAS 6096 coolant reservoir by pressure in the coolant system and the system is filled.
-- Remove the VAS 6096 from the coolant reservoir.
-- Fill coolant up to "max" marking.
-- Set the temperature at "HI".
-- Press the ECON button to turn off the A/C compressor.
-- Start the engine and run it at approximately 1500 RPM for a maximum of 2 minutes.
-- With engine running, fill coolant up to overflow hole on coolant expansion tank.
-- Close cap on coolant expansion tank.
-- Run the engine at idle until both large coolant hoses on the radiator are warm.
-- Turn off engine and allow it to cool off.
-- Install the noise insulation. Refer to Removal and Installation .
-- Check the coolant level.
- The coolant level must be between the "min" and "max" markings when the engine is cold.
- The coolant level may be at the "max" marking when the engine is warm.
-- Add more coolant if necessary.