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Home >> Audi >> 2014 >> TT Quattro Base, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 92 (Gears, Shafts - Direct Shift Automatic Transmission 02E Fwd (Roadster) (As Of 12.2006)) >> 35 Gears, Shafts >> Removal And Installation >> Oil Pan

Oil Pan

WARNING: This page is about a different car, the 2009 Audi TT and 2008 Audi TT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

Proceed as follows:

CAUTION:

Risk of transmission damage.

  • Do not run engine or tow vehicle with oil pan removed or without transmission fluid.
NOTE:

Observe general repair notes. Refer to REPAIR INSTRUCTIONS .

Observe cleanliness rules when working on transmissions. Refer to CLEAN WORKING CONDITIONS .

CAUTION:

Risk of destroying electronic components when disconnecting the battery.

  • Observe measures for disconnecting battery.

-- With ignition switched off, disconnect battery Ground (GND) cable. Refer to [For engine(s) CBRA, BPY, CETA, CCTA, CEPB, CDMA] Removal and Installation .

-- Drain transmission fluid. Refer to TRANSMISSION FLUID, CHANGING AND FILLING .

-- Remove nut -1- from oil pan and press bracket -A- upward.

Fig 1: Locating Bracket And Nut
GWWA37-0658Courtesy of AUDI OF AMERICA, LLC

-- On vehicle with shield -A- at bottom of transmission, remove shield -arrows-.

Fig 2: Protective Plate At Bottom Of Transmission
GWWA37-0665Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Risk of destroying direct shift gearbox (DSG) mechatronic -J743- with static electricity.

  • Do not touch contacts in direct shift gearbox (DSG) mechatronic -J743- connector with hands.

-- To discharge static, touch vehicle ground with hand (without glove).

-- Disconnect electrical connector -4- on transmission by turning screw connection counterclockwise.

Fig 3: Disconnect The Ground (Gnd) Wire -3-.
GWWA10-10607Courtesy of AUDI OF AMERICA, LLC
NOTE:

Ignore items -1, 2, 3-.

-- Place Used Oil Collection and Extraction Device V.A.G 1782 under transmission.

-- Loosening oil pan bolts -arrows- in diagonal sequence.

Fig 4: Identifying Oil Pan And Fasteners
GWWA37-0672Courtesy of AUDI OF AMERICA, LLC

-- Remove oil pan with oil pan seal and let gear oil remaining in oil pan drain into Used Oil Collecting and Extracting Device V.A.G 1782.

Installing 

Installation is in reverse order of removal, note the following:

NOTE:

Replace oil pan seal and bolts.

Replace O-rings -arrows- on direct shift gearbox (DSG) mechatronic -J743- connector.

Fig 5: Identifying O-Rings On Connection Of Mechatronic
GWWN34-10527Courtesy of AUDI OF AMERICA, LLC

-- Clean sealing surfaces; they must be free from oil or grease.

-- Position oil pan with oil pan seal and tighten OIL PAN, MECHATRONIC, AND TRANSMISSION OIL PUMP ASSEMBLY OVERVIEW 

Fig 6: Identifying Oil Pan And Fasteners
GWWA37-0672Courtesy of AUDI OF AMERICA, LLC
NOTE:

When positioning oil pan, ensure electrical wires are not pinched.

-- Coat O-rings on direct shift gearbox (DSG) mechatronic -J743- connector with gear oil.

-- Top off transmission oil. Refer to TRANSMISSION FLUID, CHANGING AND FILLING and check oil level. Refer to TRANSMISSION FLUID, CHANGING AND FILLING .

-- Observe measures after connecting battery. Refer to [For engine(s) CBRA, BPY, CETA, CCTA, CEPB, CDMA] Removal and Installation .