Clutch Pedal

WARNING: This page is about a different car, the 2009 Audi TT and 2008 Audi TT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Pliers T10005
Assembly Tool T10178
Grease G 000 450 02

Removing

Mounting bracket for clutch pedal installed in vehicle.

-- Move driver seat toward the rear.

-- Remove the driver side storage compartment. Refer to Removal and Installation .

-- Remove bolt -arrow A- and remove left front footwell vent -1-.

Fig 1: Identifying Crash Brace - Tightening Specification

Courtesy of AUDI OF AMERICA, LLC

-- Unclip wiring guide behind footwell vent -1- and lay aside.

-- Remove impact bolster -2- secured with one or two bolts -B arrows- depending on the version.

-- Remove clutch pedal -1- from mounting bracket -3-, to do so remove nut -2- and pull out bolt -5-.

Fig 2: Identifying Clutch Pedal, Mounting Bracket, Nut And Bolt

Courtesy of AUDI OF AMERICA, LLC

-- Swivel clutch pedal slightly downward and remove over-center spring -4- from mounting bracket.

-- Disengage the mounting clip of the master cylinder actuator rod using the T10005.

Fig 3: Disengaging Master Cylinder Operating Rod Mount Using Pliers T10005

Courtesy of AUDI OF AMERICA, LLC

-- Remove clutch pedal.

Installing

Tightening specification, refer to PEDAL ASSEMBLY, MASTER CYLINDER ASSEMBLY OVERVIEW .

Install in reverse order, paying attention to the following:

NOTE:

Replace self-locking nut.

Lubricate the various bearing and contact surfaces with grease G 000 450 02.

-- Attach mounting clip -2- to clutch master cylinder actuator rod -1-.

Fig 4: Identifying Mount, Master Cylinder Operating Rod & Clutch Pedal

Courtesy of AUDI OF AMERICA, LLC

-- Press mounting clip in until it engages audibly in the clutch pedal opening.

-- Place over-center spring -2- in the bearing bracket from above and hold the end of the spring in the installation position with the T10178.

Fig 5: Identifying Over-Center Spring Inserted Into Mounting Bracket And Spring End Held In Installation Position Using Assembly Tool T10178

Courtesy of AUDI OF AMERICA, LLC

The over-center spring mounting cup -arrow- must be vertical.

Fig 6: Identifying Mounting Area For Clutch Pedal Pivot Pin
Courtesy of AUDI OF AMERICA, LLC

-- Insert clutch pedal pressure tab -A- in over-center spring mounting cup -arrow-.

-- Press the clutch pedal up and forward against the force of the over-center spring, slide the bolt through and tighten the self-locking nut.

NOTE:

The clutch pedal can be pushed against the spring force easier when carefully pulling back on the bottom of the clutch pedal, pivoting the top to the installed position.

-- Install the impact bolster PEDAL ASSEMBLY, MASTER CYLINDER ASSEMBLY OVERVIEW .

-- Install the left front footwell vent. Refer to [For engine(s) BPY, CETA, CCTA, CDMA, CEPB] Removal and Installation .

-- Install the driver side storage compartment. Refer to Removal and Installation .