Overview - Muffler
NOTE:
The exhaust manifold and turbocharger are one unit. Removing and Installing, refer to TURBOCHARGER, REMOVING AND INSTALLING .
- Center Muffler
- Original equipment as one unit with rear mufflers. For repairs, replace each separately
- Separating point, refer to EXHAUST PIPES/MUFFLERS, SEPARATING .
- Align the exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Rear Muffler
- Original equipment as one unit with center muffler and tailpipes
- The center muffler and the rear muffler can be replaced individually if a repair is required.
- Separating point between the center and rear muffler, refer to EXHAUST PIPES/MUFFLERS, SEPARATING .
- Align the exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Nut
- 23 Nm
- Replacing
- Coat the threads with hot bolt paste .
- Seal
- Replacing
- Catalytic Converter
- Protect from shocks and impact stress
- Removing and installing, refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING .
- Seal
- Replacing
- Nut
- 23 Nm
- Replacing
- Coat the threads with hot bolt paste .
- Front Muffler
- With decoupling element, decoupling element must not be bent more than 10° - otherwise it may be damaged
- Removing and installing, refer to FRONT MUFFLER, REMOVING AND INSTALLING .
- Individual components of mounting:
- Align the exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Front Clamping Sleeve
- Installed position, refer to Fig 2
- Before tightening, align exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Tighten threaded connections evenly.
- Nut
- 23 Nm
- Bolt
- 23 Nm
- Suspended Mount
- Replace if damaged.
- Check pretension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Trim panel
- for tail pipe
- Installed depending on the model and version.
- Push all the way onto the tail pipes
- Bolt
- 23 Nm
- Suspended Mount
- Replace if damaged.
- Check pretension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Rear Clamping Sleeve
- For individual replacement of center and rear mufflers
- Installed position, refer to Fig 3
- Before tightening, align exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Tighten threaded connections evenly.
- Nut
- 23 Nm
- Suspended Mount
- Replace if damaged.
- Check pretension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
- Bolt
- 23 Nm
- Suspended Mount
- Replace if damaged.
- Check pretension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
-- Install double clamps so that the bolt ends do not project over lower edge of double clamp.
- Installed position: the threaded connectors face outward.
- Angle -α- = 45 degrees.
-- Install double clamps so that the bolt ends do not project over lower edge of double clamp.
- Installed position: the threaded connectors face forward.
- Bolt - 23 Nm
- Washer
- Pressure Spring
- Tab
- Spacer Sleeve
- Left Front Muffler
- Bracket
- Bolt - 23 Nm
- Adjusting Buffer
- Spacer Sleeve
- Bolt - 23 Nm
- Bolt - 23 Nm
- Washer
- Pressure Spring
- Tab
- Spacer Sleeve
- Right Front Muffler
- Spacer Sleeve
- Adjusting Buffer
- Spacer Sleeve
- Bolt - 23 Nm
-- Tighten the nut -2- to 3 Nm.