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Home >> Audi >> 2014 >> S4 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 397 (Hybrid Battery System (Diagnostic Codes (P0A75-123 - U029A-123))) >> Hybrid Battery System >> DTC P0AAE-123: Hybrid Battery Pack Air Temperature Sensor "A" Circuit Low; DTC P0AAF-123: Hybrid Battery Pack Air Temperature Sensor "A" Circuit High [08/2013 - ] >> Procedure

DTC P0AAE-123: Hybrid Battery Pack Air Temperature Sensor "A" Circuit Low; DTC P0AAF-123: Hybrid Battery Pack Air Temperature Sensor "A" Circuit High [08/2013 - ]: Procedure

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK FOR DTCS (HV) See step   1 

    B → See step   8 

    A: Go to next step 

  2. CHECK CONNECTOR CONNECTION CONDITION 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Remove the luggage compartment front trim cover. Refer to REMOVAL [08/2013 - ] - Step 10 .
    3. Check the connections of the z8 connector of the battery smart unit.
      GTY315690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK

      The connectors are connected securely and there are no contact problems.

    4. Install the luggage compartment front trim cover.

    NG → CONNECT SECURELY 

    OK: Go to next step 

  3. CHECK INSTALLATION OF INLET AIR TEMPERATURE SENSOR 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Remove the luggage compartment front trim cover. Refer to REMOVAL [08/2013 - ] - Step 10 .
    3. Visually check the installation condition of the inlet air temperature sensor.
      GTY318559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK

      The inlet air temperature sensor is installed in the correct location and its claws are engaged securely.

      Result

      Result Proceed to
      The inlet air temperature sensor is installed in the correct location and its claws are engaged securely A
      Claws are damaged. B
      Inlet air temperature sensor is not installed correctly, but claws are not damaged. C
    4. Install the luggage compartment front trim cover.

    B → See step   6 

    C → INSTALL PARTS CORRECTLY 

    A: Go to next step 

  4. CHECK HV BATTERY (INLET AIR TEMPERATURE SENSOR AND BATTERY TEMPERATURE SENSOR) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Remove the luggage compartment front trim cover. Refer to REMOVAL [08/2013 - ] - Step 10 .
    3. Remove the rear side seat back assembly LH.
    4. Disconnect the P10 and z8 battery smart unit connectors.
    5. Measure the resistance according to the value(s) in the table below.
      GTY467845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Condition Specified Condition
      z8-1 (TC0) - z8-7 (GC0) 0 °C (32 °F) 26.7 to 27.8 kΩ
      25 °C (77 °F) 9.9 to 10.1 kΩ
      40 °C (104 °F) 5.73 to 5.92 kΩ
      TEXT IN ILLUSTRATION

      *a Rear view of wire harness connector
      (to Battery Smart Unit)
    6. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      z8-1 (TC0) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-1 (TC0) - P10-6 (GND) Power switch off 10 kΩ or higher
      z8-7 (GC0) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-7 (GC0) - P10-6 (GND) Power switch off 10 kΩ or higher
    7. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      z8-4 (TB0) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-4 (TB0) - P10-6 (GND) Power switch off 10 kΩ or higher
      z8-10 (GB0) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-10 (GB0) - P10-6 (GND) Power switch off 10 kΩ or higher
      z8-3 (TB1) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-3 (TB1) - P10-6 (GND) Power switch off 10 kΩ or higher
      z8-9 (GB1) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-9 (GB1) - P10-6 (GND) Power switch off 10 kΩ or higher
      z8-2 (TB2) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-2 (TB2) - P10-6 (GND) Power switch off 10 kΩ or higher
      z8-8 (GB2) - P10-3 (IGCT) Power switch off 10 kΩ or higher
      z8-8 (GB2) - P10-6 (GND) Power switch off 10 kΩ or higher
    8. Reconnect the P10 and z8 battery smart unit connectors.
    9. Install the rear side seat back assembly LH.
    10. Install the luggage compartment front trim cover.

    NG → See step   5 

    OK → See step   7 

  5. CHECK HARNESS AND CONNECTOR (INLET AIR TEMPERATURE SENSOR AND BATTERY TEMPERATURE SENSOR) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Remove the luggage compartment front trim cover. Refer to REMOVAL [08/2013 - ] - Step 10 .
    3. Check the wire harness and connectors of the battery temperature sensor and inlet air temperature sensor for abnormalities by sight and touch.

      Specified Condition

      There are no open or short circuits in the wire harness and connectors. There are no short circuits to other wire harnesses.

      HINT: 

      Because the battery harness is not available as a supply part, if the harness cannot be repaired, replace the HV battery assembly.

    4. Install the luggage compartment front trim cover.

    NG → REPAIR HARNESS OR CONNECTOR 

    OK → See step   6 

  6. REPLACE HV BATTERY. Refer to  COMPONENTS [08/2013 - ] 
  7. REPLACE BATTERY SMART UNIT. Refer to  COMPONENTS [08/2013 - ] 
  8. GO TO DTC CHART (P0AFC-123). Refer to  DTC P0AFC-123: Hybrid Battery Pack Sensor Module [08/2013 - ]