Overview - Attachments For Heater And A/C Unit And Air Intake Housing, "Convenience" Version
-- Remove The A/C Unit. Refer To HEATER AND A/C UNIT, REMOVING AND INSTALLING .
- Bolt
- 1 Nm
- Bracket for Coolant Pipes
- Evaporator Housing
- For disassembling and assembling. Refer to OVERVIEW - EVAPORATOR HOUSING .
- There are different versions based on the manufacturing date and on the vehicle version. Refer to OVERVIEW - EVAPORATOR HOUSING .
- Evaporator housing, removing from A/C unit and installing. Refer to EVAPORATOR HOUSING, REMOVING AND INSTALLING .
- Coolant Pipe
- Removing from the heater core and installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- For the coolant supply from the engine
- Coolant Pipe
- Removing from the heater core and installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- For coolant return to engine
- O-Ring
- Replacing
- Coat lightly with coolant before installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Clamp
- These clamps are installed by the manufacturer; they hold the coolant pipes in the heater core installed by the manufacturer -item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "BASIS" VERSION - HEAT EXCHANGER.
- Heat Exchanger
- This version is installed by the manufacturer.
- Removing and installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Bracket for Coolant Pipes in Replacement Heater Core
- Included with the replacement heater core.
- Removing and installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Washer
- Included with the replacement heater core.
- Bolt
- 2.5 Nm
- Included with the replacement heater core.
- Replacement Heat Exchanger
- With the A/C unit installed, removing and installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- This Version Is A Replacement Part.
- Included with the replacement heater core -item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "CONVENIENCE" VERSION - O-RING, and -item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "CONVENIENCE" VERSION - BRACKET FOR COOLANT PIPES IN REPLACEMENT HEATER CORE through -item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "CONVENIENCE" VERSION - REPLACEMENT HEAT EXCHANGER.
- Cover the heater core according to the version of the A/C system installed in the vehicle with foam seals. Refer to HEATER CORE, REMOVING AND INSTALLING (Heater Core, Removing and Installing)
- Honeycomb
- Designed for vehicles with a gasoline engine without an Auxiliary Heater Heating Element -Z35- and for vehicles with a diesel engine equipped with an optional parking heater that also serves as an auxiliary heater (there is no Auxiliary Heater Heating Element -Z35- installed). Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .
- With The A/C Unit Installed, Removing And Installing. Refer To AUXILIARY HEATER HEATING ELEMENT -Z35-, REMOVING AND INSTALLING .
- Cover The Honeycomb With Foam Seals According To The Version Of The A/C System. Refer To AUXILIARY HEATER HEATING ELEMENT -Z35-, REMOVING AND INSTALLING (Auxiliary Heater Heating Element -Z35-, Removing and Installing).
- Auxiliary Heater Heating Element -Z35-
- On vehicles with a diesel engine (and also on vehicles which have a parking heater installed as an optional equipment that also functions as an auxiliary heater) and on certain gasoline engines. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .
- Checking function. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .
- With the A/C unit installed, removing and installing. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, REMOVING AND INSTALLING .
- Cover the Auxiliary Heater Heating Element -Z35- with foam seals according to the version of the A/C system. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, REMOVING AND INSTALLING NOTE:
In MY 2009, As A Running Change, A New Version Of The Auxiliary Heater Heating Element -Z35- Is Being Installed (The Heating Elements Are A Bit More Narrow); Be Sure To Use The Correct Version And Note The Allocation.
- Bracket
- Retaining Plate with the Left Temperature Door Motor -V158-
- Removing and installing, disassembling and assembling. Refer to LEFT TEMPERATURE DOOR MOTOR -V158-, REMOVING AND INSTALLING .
- Defroster Door Motor -V107-
- Removing and installing. Refer to DEFROSTER DOOR MOTOR -V107-, REMOVING AND INSTALLING .
- Left Retaining Plate with the Left Footwell Door Motor -V108- and the Left Center Vent Motor -V110-
- With curved washers, actuating arms and connecting rods.
- Left Footwell Door Motor -V108-, removing and installing. Refer to LEFT FOOTWELL DOOR MOTOR -V108- /FOOTWELL DOOR MOTOR -V261-, REMOVING AND INSTALLING .
- Left Center Vent Motor -V110-, removing and installing. Refer to LEFT CENTER VENT MOTOR -V110-, REMOVING AND INSTALLING .
- Left retaining plate with the Left Footwell Door Motor -V108- and Left Center Vent Motor -V110-, removing and installing. Refer to LEFT RETAINING PLATE WITH LEFT FOOTWELL DOOR MOTOR -V108- AND LEFT CENTER VENT MOTOR -V110-, REMOVING AND INSTALLING .
- Retaining plate with Left Footwell Door Motor -V108- and Left Center Vent Motor -V110-, disassembling and assembling. Refer to LEFT RETAINING PLATE WITH LEFT FOOTWELL DOOR MOTOR -V108- AND LEFT CENTER VENT MOTOR -V110- DISASSEMBLING AND ASSEMBLING .
- Lightly Coat The Curved Washer Guides, The Shaft Bearings As Well As To The Pins On The Door Levers With Lubricant (For Example, With Lubricant:G 000 150 .
- Left Radiator Housing (With The Temperature Doors)
- The Activation Of The Temperature Doors And With It The Left Radiator Housing Is Different Between Vehicles Equipped With "Convenience" And "Basis" A/C Systems. On The "Convenience" A/C System, The Temperature Doors (For The Left Front And The Rear) Are Operated By Various Actuators. Refer To OVERVIEW - AIR DISTRIBUTION HOUSING DOORS AND PARTITIONS .
- Different Versions (With One Or Two Lower Attaching Points. Refer To LEFT RADIATOR HOUSING WITH TEMPERATURE DOORS, REMOVING AND INSTALLING .
- With The A/C Unit Installed, Removing And Installing. Refer To LEFT RADIATOR HOUSING WITH TEMPERATURE DOORS, REMOVING AND INSTALLING .
- Lightly Coat The Curved Washer Guides, The Shaft Bearings, The Toothed Segments As Well As To The Pins On The Door Levers With Lubricant (For Example, With Lubricant:G 000 150 .
- Toothed Segment
- Retaining Plate with the Rear Temperature Door Motor -V137-
- Removing And Installing The Retaining Plate With The Rear Temperature Door Motor -V137- ; Removing The Actuator From The Retaining Plate. Refer To TEMPERATURE REGULATOR DOOR MOTOR -V68- /REAR TEMPERATURE DOOR MOTOR -V137-, REMOVING AND INSTALLING .
- The Actuation Of The Left And Right Temperature Doors Differs Between Vehicles Equipped With The "Basis" A/C System And The "Convenience" A/C System On The "Convenience" A/C System, The Shaft For The Left Rear Temperature Doors Are Actuated By The Rear Temperature Door Motor -V137- Via A Toothed Segment -Item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "CONVENIENCE" VERSION - TOOTHED SEGMENT. The Right Rear Temperature Door Is Also Actuated By The Rear Temperature Door Motor -V137- Via The Connecting Rod -Item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "CONVENIENCE" VERSION - CONNECTOR ROD FOR THE REAR TEMPERATURE DOORS Which Engaged In This Toothed Segment. Refer To OVERVIEW - AIR DISTRIBUTION HOUSING DOORS AND PARTITIONS .
- Lightly Coat The Shaft Bearings, The Toothed Segments As Well As To The Pins On The Door Levers With Lubricant:G 000 150 .
- Connecting Rod to the Defroster Door
- Actuating Arm to Defroster Door Motor -V107-
- Connector Rod for the Rear Temperature Doors
- Air Distribution Housing, "Convenience" A/C System
- Do Not Disassemble Further
- Different Versions Between Vehicles Equipped With The "Convenience" A/C System And The "Basis" A/C System.
- Lightly Coat The Curved Washer Guides, The Shaft Bearings, The Toothed Segments As Well As To The Pins On The Door Levers With Lubricant (For Example, With Lubricant:G 000 150
.NOTE:
On The "Convenience" A/C System, There Is A Separator Wall Installed (To Partition The Left And Right As Well As Front And Rear). In Addition, Each Left And Right Vent For Indirect Ventilation And The Air Guide To The Rear Left And Right Vent In The Rear Center Console Has A Door Installed. The Different Doors (For Example, For The Instrument Panel Vents And The Left And Right Footwell Vents) Are Each Actuated By One Actuator. The Doors For The Center Instrument Panel Vents And The Air Guide To The Vents In The Left And Right Rear Center Console Are Connected To Each Other By A Connecting Rod And Are Operated By The Left Center Vent Motor -V110- And The Right Center Vent Motor -V111-.
From 08/2007 As A Running Change, An A/C Unit With An Air Distribution Housing With Optimized Air Flow Will Be Introduced (Versions "1" and "2"). Refer To "CONVENIENCE" A/C UNIT VERSIONS AND AIR DISTRIBUTION HOUSING .
- Left Footwell Vent Temperature Sensor -G261-
- Removing And Installing. Refer To FOOTWELL VENT TEMPERATURE SENSOR -G192- /LEFT FOOTWELL VENT TEMPERATURE SENSOR -G261-, REMOVING AND INSTALLING .
- The Left Footwell Vent Temperature Sensor -G261- Is Installed In The Left Footwell Vent.
- A/C System Wiring Harness, "Convenience" Version
- There Are Different Versions.
- Mark The Allocation Before Disconnecting The Connectors (Danger Of Interchange, Connectors Of Same Shape For Different Motors And Temperature Sensor).
- Attach The Wiring Harness To The Attaching Point On The Housing Or Attach It To The Mounts With Cable Ties So That It Cannot Come Into Contact With Moving Parts -Item ) OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING, "CONVENIENCE" VERSION - CABLE TIES.
- Right Footwell Vent Temperature Sensor -G262-
- Removing and installing. Refer to RIGHT FOOTWELL VENT TEMPERATURE SENSOR -G262-, REMOVING AND INSTALLING .
- The Right Footwell Vent Temperature Sensor -G262- Is Installed In The Right Footwell Vent.
- Cable Ties
- Right Radiator Housing (with the Temperature Doors)
- The activation of the temperature doors and with it the right radiator housing is different between vehicles equipped with "Convenience" and "Basis" A/C systems. On the "Convenience" A/C system, the temperature doors (for the right front and the right rear) are actuated by various actuators. Refer to OVERVIEW - AIR DISTRIBUTION HOUSING DOORS AND PARTITIONS.
- Different versions (with one or two lower attaching points. Refer to LEFT RADIATOR HOUSING WITH TEMPERATURE DOORS, REMOVING AND INSTALLING .
- With the A/C unit installed, removing and installing. Refer to RIGHT RADIATOR HOUSING, REMOVING AND INSTALLING (WITH TEMPERATURE DOORS) .
- Lightly coat the curved washer guides, the shaft bearings, the toothed segments as well as to the pins on the door levers with lubricant (for example, with Lubricant:G 000 150 .
- Right Retaining Plate with the Right Footwell Door Motor -V109- and the Right Center Vent Motor -V111-
- With curved washers, actuating arms and connecting rods.
- Right Footwell Door Motor -V109-, removing and installing. Refer to RIGHT FOOTWELL DOOR MOTOR -V109-, REMOVING AND INSTALLING .
- Right Center Vent Motor -V111-, removing and installing. Refer to RIGHT CENTER VENT MOTOR -V111-, REMOVING AND INSTALLING .
- Right retaining plate with the Right Footwell Door Motor -V109- and Right Center Vent Motor -V111-, removing and installing. Refer to RIGHT RETAINING PLATE WITH RIGHT FOOTWELL DOOR MOTOR -V109- AND RIGHT CENTER VENT MOTOR -V111-, REMOVING AND INSTALLING .
- Right retaining plate with the Right Footwell Door Motor -V109- and Right Center Vent Motor -V111-, disassembling and assembling. Refer to RIGHT RETAINING PLATE WITH THE RIGHT FOOTWELL DOOR MOTOR -V109- AND RIGHT CENTER VENT MOTOR -V111-, DISASSEMBLING AND ASSEMBLING .
- Lightly coat the curved washer guides, the shaft bearings as well as to the pins on the door levers with lubricant (for example, with Lubricant:G 000 150 .
- Retaining Plate with the Right Temperature Door Motor -V159-
- Removing and installing, disassembling and assembling. Refer to RIGHT TEMPERATURE DOOR MOTOR -V159-, REMOVING AND INSTALLING .