Brake System Vacuum Pump -V192-, RS 5: Installing

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Install in reverse order of removal.

NOTE:

Use new clamps when installing the vacuum line.

-- Insert the brake system vacuum pump -- into the bracket.

-- Push the right and link clips -arrow- into the mount and secure the brake vacuum pump --.

Fig 1: Identifying Brake System Vacuum Pump V192 Upward From Bracket

Courtesy of AUDI OF AMERICA, LLC

-- Install the bracket, with the brake system vacuum pump -V192- already in it, into the engine compartment.

NOTE:

Make sure it is installed in the correct position.

-- Tighten the bracket for the brake system vacuum pump -V192- to the body to 20 Nm with two bolts -1 and 5-.

Fig 2: Brake System Vacuum Pump Components

Courtesy of AUDI OF AMERICA, LLC

-- Slide the new clamp over the vacuum hose.

-- Attach the vacuum hose to the brake system vacuum pump --.

CAUTION:

Be careful not to bend or damage the vacuum hose. Replace the vacuum hose if damaged.

NOTE:

Moisten the hose and the connection with water to make it easier to install.

CAUTION:

Make sure the check valve is installed correctly. The arrow on the valve points to the pump.

-- Close the hose clamp with pliers.

-- Place the coolant pipe and bracket on the pin.

-- Tighten the nut on the coolant pipe to 20 Nm.

-- Tighten the secondary pump hose to the bracket -4-.

Fig 3: Brake System Vacuum Pump Components

Courtesy of AUDI OF AMERICA, LLC

-- Clip the vacuum hose in all brackets inside the engine compartment.

-- Raise the vehicle.

-- Tighten the bracket -1- for the brake system vacuum pump -- to the body to 20 Nm with bolt -2-.

Fig 4: Brake System Vacuum Pump -V192- Overview

Courtesy of AUDI OF AMERICA, LLC

-- Connect the connector -3- to the brake system vacuum pump -- -4-.

-- Clip the secondary pump hose into the bracket on the brake system vacuum pump --.

-- Install the wheel housing liner, refer to OVERVIEW - FRONT WHEEL HOUSING LINER .

-- Mount the left front wheel, refer to WHEEL BOLT TIGHTENING SPECIFICATIONS .

-- Lower the vehicle.