Coolant Mixture Ratio
- Coolant additive (40%) and water (60%) for freeze protection down to -25 °C (-13 °F)
- Coolant additive (50%) and water (50%) for freeze protection down to -36 °C (-32.8 °F)
Procedure
-- Close the drain plug -1-.
-- Install the coolant hose on the engine oil cooler -arrow-.
Vehicles with Left Front Coolant Pipes, Version 1
-- Install the coolant hoses -1 and 3- to the left front coolant pipes.
Vehicles with Left Front Coolant Pipes, Version 2
-- Attach the coolant hoses -arrows- to the left front coolant pipes.
Continuation for All Vehicles
-- Fill the coolant reservoir on the Cooling System Charge Kit VAS6096 with 12 liters (12.6 quarts) of premixed coolant with the proper mixture ratio. (Refer to COOLANT MIXTURE RATIO)
-- Install the Cooling System Tester - Adapter VAG1274/8 on the coolant expansion tank.
-- Attach the Cooling System Charge Kit VAS6096 on the Cooling System Tester - Adapter VAG1274/8.
-- Place the air outlet hose -1- in a small container -2-.
A small amount of coolant which should be collected is drawn off with the discharged air.
-- Close valves -A and B- by turning lever at a right angle to direction of flow.
-- Connect the hose -3- to compressed air.
- Pressure: 6 to 10 bar (87 to 145 psi) positive pressure.
-- Connect the Vehicle Diagnostic Tester to the vehicle.
-- Select the following menu items on the Vehicle Diagnostic Tester.
- Guided Functions mode
- 01 - Simos Fuel Injection and Ignition
- Functions - Engine
- 01 - Coolant circuit bleeding
-- Follow the instructions given in the Vehicle Diagnostic Tester.
-- Open valve -B- by turning level in direction of flow.
- A further vacuum is created in the cooling system by the suction jet pump. Needle on the instrument display must travel into the green region.
-- Briefly open valve -A- by turning lever in direction of flow so that the coolant expansion tank hose on the Cooling System Charge Kit VAS6096 fills with coolant.
-- Close valve -A- again.
-- Leave valve -B- open another two minutes.
- A further vacuum is created in the cooling system by the suction jet pump. Needle on the instrument display must still remain in the green region.
-- Close valve -B-.
- Needle in the display instrument must remain in the green region, then the sufficient vacuum in the cooling system is obtained for the upcoming filling.
If needle stands below the green area, repeat procedure.
If pressure falls, check coolant system for leaks.
-- Remove pressurized air hose.
-- Open valve -A-.
- Coolant is extracted from the Cooling System Charge Kit VAS6096 coolant reservoir by pressure in the coolant system and the system is filled.
-- Remove the Cooling System Charge Kit VAS6096 from the Cooling System Tester - Adapter VAG1274/8 on coolant expansion tank.
-- Connect the pipe Cooling System Tester - Adapter VAG1274/10 to the Cooling System Tester - Adapter VAG1274/8.
-- Fill with coolant until the coolant system tester tube is full. Fill again during the bleeding procedure if necessary.
-- Remove the rear engine cover -2- upward.
Use a cloth to catch any leaking coolant.
-- Open the bleeder screws -1 and 2- one after the other until coolant starts to come out.
-- Close the bleeder screw.
-- Remove the seal from the plenum chamber bulkhead.
-- Remove the plenum chamber cover. Refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .
-- Disconnect the heat exchanger coolant hose and pull it back until coolant starts to drain out of the bleed hole -arrow- in the coolant hose.
-- Slide the coolant hose onto the connection and secure with a spring clamp.
-- If the vehicle has a parking heater, switch it on for about 30 seconds.
-- Turn the coolant reservoir cap until it closes completely.
-- Start the engine.
-- Set the temperature to "HI" for all zones and set the fan speed (0).
-- Press the AC button to turn off the Air Conditioning (A/C) compressor.
- The LED in the button must not come on.
-- Run the engine at 2000 RPM for 3 minutes.
-- Run the engine at idle until both large coolant hoses on the radiator are warm.
-- Run the engine at 2000 RPM for 2 minutes.
-- Turn off engine and allow it to cool off.
-- Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .