Windshield, installing

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After preparatory work has been performed, apply the adhesive.

Fig 1: Positioning Complete Surface Of Nozzle Onto Window

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Position complete surface of nozzle - 2 - onto window.
- Arrow - indicates direction of application

NOTE:

Cross-section thickness of adhesive bead - 1 - is determined by dimension of opening in nozzle tip and rate of application.

Fig 2: Applying Adhesive Sealing Material All Around

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Apply adhesive sealing material all around, as shown in illustration.
Note varying spacing dimensions to window edge → Windshield, removing and installing
Using two suction lifters, install windshield in windshield opening.

CAUTION: Window must be installed within 15 minutes, otherwise bonding properties of adhesive will be impaired.

Align windshield at sides.
Spacing between edge of window and roof frame must be 6 mm + 0.5 mm.

Fig 3: Pressing Drip Rail Into Retaining Clips Until It Stops Only After Curing Time Has Elapsed

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Press drip rail - 1 - into retaining clips - 2 - until it stops only after curing time has elapsed.
When pressing in drip rail, make sure sealing lip - arrow - lies flat against windshield and does not slip behind edge of windshield.

Fig 4: Affixing Stickers On Windshield In Same Position On New Windshield

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Affix stickers on windshield (e.g. for airbag) in same position on new windshield. "Caution- Safety information" sticker

Dimension - a - = 25 mm
Dimension - b - = 10 mm