Crankshaft belt pulley, removing and installing

Removing 

Fig 1: Identifying Exhaust Pipe Fasteners

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• For vehicles with auxiliary heater, remove bolts - arrows  - for exhaust pipe of parking heater/auxiliary heater on noise insulation.

Fig 2: Identifying Quick-Release Fasteners And Noise Insulation

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Loosen quick-release fasteners - 1  - and - 2  - and remove front noise insulation.
• Bring lock carrier into service position → Lock carrier, moving into service position .
• Remove ribbed belt → Ribbed belt, removing and installing 

Fig 3: Removing/Installing Vibration Damper/Belt Pulley

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Unfasten crankshaft belt pulley.

Installing 

Installation is in reverse order of removal, note the following:

Fig 4: Installing Crankshaft Belt Pulley With Original Bolts

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Only install crankshaft belt pulley with original bolts

• Only possible to install in one position: The hole - arrow  - in crankshaft belt pulley must be positioned over protrusion on toothed belt sprocket

• Install lock carrier with attachments →
  • 50 BODY, FRONT
  • 50 - BODY - FRONT for BODY EXTERIOR - CABRIOLET
  .

Fig 5: Identifying Lock Carrier With Attachments

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Place torque support stop onto rubber buffer for torque support under its own weight and tighten nuts - arrows  -.
• Install front bumper cover →
  • 63 BUMPER
  • 63 - BUMPERS for BODY EXTERIOR - CABRIOLET
  .
• Check headlight adjustment →
  • 01 - MAINTENANCE
  • 01 - MAINTENANCE for MAINTENANCE PROCEDURES - CABRIOLET
  .

Torque specifications