Transmission housing, servicing: Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2008 Audi S4, 2008 Audi RS 4, 2007 Audi S4, 2007 Audi RS 4, and 2006 Audi S4. However, it is still accessible from the selected car via links, so may be relevant.
Special tools, testers and auxiliary items required
- Drift VW 295
- Adapter VW 295 A
- Tube VW 423
- Slide Hammer-Complete Set VW 771
- Holding plate VW 801
- Guide pin 10 - 15
Special tools, testers and auxiliary items required
- Seal driver-frt wheel bearing 30 - 100
- Driving sleeve 32 - 109
- Lock pin 2064
- Alignment fixture 3253
- Internal puller 3275
- - 1 - Internal extractor Kukko 21/2
- - 4 - Support Kukko 22/1
- - 4 - Support Kukko 22/2
- Depth gauge
Special tools, testers and auxiliary items required
- Straight-edge T 40100
1 - Needle bearing
- For input shaft
- Always replace
- Pulling out Remove input shaft needle bearing from transmission housing
- Driving in Drive input shaft needle bearing into transmission housing
- Measure drive-in depth Measure needle bearing drive-in depth and secure needle bearing with peening
- Secure after installing with peen Measure needle bearing drive-in depth and secure needle bearing with peening
2 - Ball sleeve
- For selector shaft
- Pulling out Remove selector shaft ball sleeve
- Driving in and securing Drive on selector shaft ball sleeve and secure with peening
3 - Cap
- For transmission breather
4 - Breather pipe
- Installation dimension Breather tube installation dimension
5 - Transmission housing
- If replacing: Redetermine 2nd gear selector gear position → Shim " S 6 " for positioning 2nd gear selector gear, redetermining , adjusting drive pinion and differential (gear set) → Adjustment overview
6 - Ball sleeve
- For selector shaft
- Pulling out Remove selector shaft ball sleeve
- Driving in Selector shaft ball sleeve, driving on
7 - Sealing ring for selector shaft
- Can be replaced with transmission installed → 34 CONTROLS, HOUSING
- Always replace
- Removing with transmission removed Selector shaft sealing ring, removing from disassembled transmission
- Removing with transmission installed Selector shaft sealing ring, removing from assembled transmission
- Driving in Driving in selector shaft seal
- Only install with assembly sleeve 01E 311 120 with selector shaft installed
8 - Outer race/right tapered roller bearing
- For differential
- If replacing: Adjust differential (ring gear) → Ring gear, adjusting
9 - Adjustment shim " S 2 "
- Note thickness
- Adjustment overview → Adjustment overview
10 - Grooved ball bearing
- For input shaft
- Removing off with transmission disassembled Input shaft grooved ball bearing, removing from disassembled transmission
- Removing with transmission removed, not disassembled → Input shaft grooved ball bearing, replacing in uninstalled but not disassembled transmission
- Installing Drive input shaft grooved ball bearing in to stop
11 - Intermediate piece
- Replace if damaged
12 - Oil drain bore screw, 40 Nm
13 - Seal
- For right flange shaft
- Replace → Flange shaft seals, replacing
14 - Magnet
- Clean
- Insert in housing rib
15 - Ball sleeve
- For reverse gear selector rod
- Pulling out → Remove selector rod ball sleeve - C -
- Driving in Drive in selector rod ball sleeve
- Measure drive-in depth Drive-in depth for ball sleeves in transmission housing
16 - Ball sleeve
- For selector rod for 1st and 2nd gear
- Pulling out → Remove selector rod ball sleeve
- Driving in Drive in selector rod ball sleeve
- Measure drive-in depth Drive-in depth for ball sleeves in transmission housing
17 - Ball sleeve
- For selector rod for 3rd and 4th gear
- Pulling out → Remove selector rod ball sleeve
- Driving in Drive in selector rod ball sleeve
- Measure drive-in depth Drive-in depth for ball sleeves in transmission housing
18 - Ball sleeve
- For selector rod for 5th and 6th gear
- Pulling out → Remove selector rod ball sleeve
- Driving in Drive in selector rod ball sleeve
- Measure drive-in depth Drive-in depth for ball sleeves in transmission housing