Engine, removing: Notes

WARNING: This page is about a different car, the 2006 Audi A4, 2005 Audi A4, 2004 Audi A4, and 2003 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

All cable ties unfastened or cut when removing engine are to be reattached in same position during installation.
Engine must be removed without transmission from front of vehicle.
Catch drained coolant in a clean container for re-use or disposal.

Vehicles with automatic transmission

Move selector lever to position N.

All models

Obtain radio anti-theft code for vehicles with encoded radio.

Fig 1: Removing Rubber Seal From Plenum Chamber Cover

GW00017272

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove rubber seal from plenum chamber cover in direction of - arrow -.
Pull plenum chamber cover - 1 - toward front and remove.

See Caution before beginning repairs on electrical system → Engine, removing and installing

Fig 2: Identifying Battery Ground (GND) Terminal

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Courtesy of VOLKSWAGEN UNITED STATES, INC.

With ignition switched off, disconnect battery Ground strap - arrow -.
Use screwdriver to pry off caps - 3 - from wiper arms.

Fig 3: Removing Securing Clips And Cowl

GW00014443

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Loosen hex nuts - 4 - by a few turns.
Tilt wiper arm - 2 - slightly to remove it from wiper shaft.
Remove hex nuts completely and remove wiper arms.
Pull off securing clips - 1 - and remove panel trim.

CAUTION: Hot steam can escape when cap on expansion tank is opened. Cover cap with cloth and open carefully.

Fig 4: Removing Engine Cover

GW00017273

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove engine cover - arrows -.

Fig 5: Air Cleaner Cover

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Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove air cleaner cover - arrow -.

Fig 6: Evaporative Emission Canister Purge Regulator Valve N80 And Air Duct

GW00004732

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove bolts - arrows -.
Disengage EVAP canister purge regulator valve N80 - 1 - from air duct - 2 -.
Remove both screws - arrows - for air duct - 2 -.
Remove front bumper: →
- 63 BUMPER
- 63 - BUMPERS for CABRIOLET