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Home >> Audi >> 2014 >> A5 Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 1280 (Crankshaft, Cylinder Block [CALA] (Coupe)) >> 13 Crankshaft, Cylinder Block >> Piston And Connecting Rod >> Overview - Piston And Connecting Rod >> Notes

Overview - Piston And Connecting Rod: Notes

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NOTE:

Oil Injector Jet For Piston Cooling. Refer To Figure.

Fig 1: Exploded View Of Piston And Connecting Rod With Other Components
GWWA13-10067Courtesy of AUDI OF AMERICA, LLC
  1. Bolts
    • 30 Nm  + 90° turn
    • Replace
    • Lubricate the thread and contact surface.
    • Use old bolts to measure radial play.
  2. Connecting Rod Bearing Cap
    • Mark for installation later
    • Mark allocation to the cylinder with paint -B-. Refer to Figure.
    • Note when installing the bearing cap: the wide thrust flange -A- must point to the same side on connecting rod and connecting rod bearing cap
    • Installation position of connecting rod pairs. Refer to Figure
  3. Bearing Shell
    • Make sure the tabs are tight
    • Mark used bearing shells for reinstallation but not on the running surface
    • Replace the bearing shells worn down to the base layer
  4. Connecting Rod
    • Always replace as a set.
    • Mark allocation to the cylinder with paint -B-. Refer to Figure.
    • Note when installing the bearing cap: the wide thrust flange -A- must point to the same side on connecting rod and connecting rod bearing cap
    • Installation position of connecting rod pairs. Refer to Figure
    • Radial play, measuring. Refer to CONNECTING RODS, CHECKING RADIAL CLEARANCE .
  5. Piston Pin
    • Heat piston to 60 °C if it is difficult to move.
    • Remove and install using the Pilot Drift:VW222A 
  6. Circlip
    • Replace
  7. Piston
    • Mark the installation position and cylinder allocation. Refer to Figure
    • Arrow on piston face points toward belt pulley side
    • Checking. Refer to Figure.
    • Replace the piston if there are cracks on the piston head or piston shaft
    • Install with piston ring compressor
    • Piston and Cylinder Dimensions. Refer to PISTON AND CYLINDER DIMENSIONS .
    • Measuring cylinder bore. Refer to Figure
  8. Piston Rings
    • Offset gaps by 120°
    • Use piston ring pliers for removing and installing
    • Installed position: "TOP" marking or side with writing faces the piston crown.
    • Measuring the gap. Refer to Figure
    • Measuring side clearance. Refer to Figure