Engine And Transmission, Separating, Vehicles With Automatic Transmission: Procedure

WARNING: This page is about a different car, the 2012 Audi S5, 2011 Audi S5, 2010 Audi S5, 2009 Audi S5, and 2008 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

Engine/Transmission Assembly Removed And Placed On The Scissor Lift Table:VAS6131B .

-- Remove Electrical Connectors From Bracket And Disconnect:

Fig 1: Identifying Heated Oxygen Sensor (HO2S) -G108- & Oxygen Sensor (O2S) 2 After Catalytic Converter -G131-

Courtesy of AUDI OF AMERICA, LLC

2 - For Heated Oxygen Sensor 2 -G108-

3 - For Oxygen Sensor 2 after Catalytic Converter -G131-

NOTE:

Ignore items -1 and 4-.

-- Remove The Nuts -arrows- And The Bolt -1- And The Left Catalytic Converter.

Fig 2: Identifying Left Catalytic Converter, Nuts & Bolt

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Catch Any Leaking ATF With A Cloth.

-- Remove The Bolts -1, 2, 4, 5 And 6- And Nut -3-.

Fig 3: Identifying Bolts

Courtesy of AUDI OF AMERICA, LLC

-- Remove the ATF line.

-- Close Open Lines And Connections With Clean Plugs From The :VAS6122 .

-- Remove Electrical Connectors From Bracket And Disconnect:

Fig 4: Component Location: Cylinder Bank 1 (right) Oxygen Sensors

Courtesy of AUDI OF AMERICA, LLC

2 - For Oxygen Sensor after Three Way Catalytic Converter -G130-

3 - For Heated Oxygen Sensor -G39-

NOTE:

Ignore items -1 and 4-.

-- Remove The Nuts -arrows- And The Bolt -1- And The Right Catalytic Converter.

Fig 5: Identifying Nuts And Bolt, Removal

Courtesy of AUDI OF AMERICA, LLC

-- Disconnect The Electrical Connectors -1- Leading To The Steering Gear And -2- On The Engine Speed Sensor -G28- And Free Up The Electrical Wires.

Fig 6: Disconnect Connector From Servotronic Solenoid Valve

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

There Is A Risk Of Destroying The Transmission Control Module (TCM) (Mechatronic) With Static Discharge.

Do Not Touch Contacts In Transmission Connector With Hands.

-- To Discharge Static Electricity, Touch The Transmission Housing (Without Wearing Gloves).

-- Turn The Twist Lock Counter-Clockwise In Direction Of -Arrow- And Disconnect The Connector From The Transmission.

Fig 7: Disconnecting Wiring Harness Connector From Transmission

Courtesy of AUDI OF AMERICA, LLC

-- Free Up The Wiring Harness On The Transmission.

-- Remove The Left And Right Drive Axles From The Transmission Flange Shafts.

-- Remove The Lower Cover -1- From The Transmission In Direction Of -Arrow-.

Fig 8: Identifying Transmission Lower Cover

Courtesy of AUDI OF AMERICA, LLC

-- Insert The :T40058 Guide Pins As Follows:

Fig 9: Guide Pin And Adapter T40058

Courtesy of AUDI OF AMERICA, LLC

The Large Diameter -Arrow 1- Faces The Engine.
The Small Diameter -Arrow 2- Faces The Adapter.

-- Position The :T40257 Onto The :T40263 .

Fig 10: Identifying Notch -Arrow A- On T40257 Must Face Color Dash -Arrow B- On Vibration Damper

Courtesy of AUDI OF AMERICA, LLC

-- Attach The :T40257 To The Bolts On The Vibration Damper.

The Notch -arrow A- On The :T40257 Must Face The Color Dash -arrow B- On The Vibration Damper.

NOTE:

Ignore The Semi-Round Countersink On The :T40257 .

When Turning The Crankshaft, Only Turn It In The Direction Of Engine Rotation -arrow-.

-- Remove The Six Torque Converter Bolts -Arrow- While Turning The Crankshaft 60° Further In The Direction Of Engine Rotation.

Fig 11: Identifying Clutch Module First Bolt Installation Location

Courtesy of AUDI OF AMERICA, LLC

-- Equip The :VAS6131B With The :VAS6131/10 , :VAS6131/13-7 , And :VAS6131/14 As Follows:

Fig 12: Identifying Scissor Lift Platform VAS 6131

Courtesy of AUDI OF AMERICA, LLC

NOTE:

The Other Attachments Remain Unchanged.

Platform Coordinates	Parts from :VAS6131/10 , :VAS6131/13-7 and :VAS6131/14
D	/13-7
B10	/10-1	/10-2	/10-5	/14
G10	/10-1	/10-2	/10-5	/14

-- Secure The :VAS6131/13-7 To The Engine In The Threaded Hole With A M10 X 65 Bolt On The Front To The Right, As Shown In The Illustration.

Fig 13: Identifying VAS 6131/13-7

Courtesy of AUDI OF AMERICA, LLC

-- Tighten The :VAS6131/13-7 to 20 Nm On The Scissor Lift Table.

-- Attach The Mounting Elements From The :VAS6131/10 and :VAS6131/14 On The Front Of The Transmission, As Shown In Illustration.

Fig 14: Attach Mounting Elements From VAS 6131/10 And Transmission Support

Courtesy of AUDI OF AMERICA, LLC

-- Turn The Left And Right Spindles Upward Until The :VAS6131/14 Rests Firmly Against The Transmission.

-- Attach Mounting Element Base Plates To :VAS6131B And Tighten To 20 Nm.

NOTE:

Ignore Item -A-.

-- Remove The Starter Bolts -1 And 2-.

Fig 15: Checking If Alignment Sleeves -A- For Centering Engine/Transmission Are In Cylinder Block

Courtesy of AUDI OF AMERICA, LLC

-- Press The Starter Off The Transmission And Leave It In The Installation Position.

-- Remove The Remaining Bolts -3 Through 11- That Attach The Engine To The Transmission.

-- Loosen The Clamping Screws -1- On Sides Of :Vas6131B And Pull The Rear Table Top With The Transmission Toward Rear In Direction of -arrow-.

Fig 16: Locating Bolts -1- On Sides Of VAS 6131 A And Pull Rear Table Plate With Transmission Toward Rear -Arrow-

Courtesy of AUDI OF AMERICA, LLC