Right Exhaust Manifold, Removing And Installing: Removing

Fig 1: Identifying Engine Cover

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-- Remove the engine cover in direction of -arrows-.

-- Remove the right front wheel. Refer to WHEELS AND TIRES .

-- Remove the right front wheel housing liner. Refer to WHEEL HOUSING LINER .

-- Drain the coolant. Refer to COOLANT, DRAINING AND FILLING .

-- Remove the right front muffler. Refer to FRONT MUFFLER, REMOVING AND INSTALLING .

-- Remove the plenum chamber bulkhead. Refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .

-- Remove the nuts -arrows- and move the vacuum pump -1- with the lines connected to the side.

Fig 2: Identifying Nuts -Arrows- & Move Vacuum Pump -1- With Lines Connected To Side

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-- Remove the nuts -arrows- using :T40220  .

Fig 3: Identifying Nuts And Bolt, Removal

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-- Remove the bolt -1- and press the right catalytic converter to the side.

-- Remove the air duct -arrows-.

Fig 4: Identifying Air Duct

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-- Disconnect the connector -1- from the Mass Airflow Sensor -G70-.

Fig 5: Disconnecting Connector On Mass Airflow (MAF) Sensor

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-- Disconnect the vacuum line -3- from the air guide pipe.

-- Lay aside air guide pipe with connected crankcase ventilation hose -2- by loosening hose clamp -4- and opening clips -arrows-.

-- Disconnect the vacuum line -1-.

Fig 6: Identifying Secondary Air System Components

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-- Remove the air filter housing and disconnect the electrical connector -2- on the rear side at the Intake Air Switch-Over Valve -N335-.

-- Remove hose -3- from the secondary air system.

-- Disconnect the coolant hose by lifting the retaining clamps -2- and loosening the hose clamp -1- on the coolant tube.

Fig 7: Identifying Coolant Hose From Radiator And Right Coolant Pipe, Removal

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-- Remove the bolts -1 and 2- and the coolant hose -arrow-.

Fig 8: Identifying Bolts And Coolant Hose, Removal

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-- Remove the right coolant pipe from the coolant connections and lay it aside.

-- Loosen the nuts in the sequence -6 to 1-.

Fig 9: Right Exhaust Manifold Nut Tightening Sequence

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-- Install the :10-222A  with the :T40093/6  on the left and right suspension strut tower, as shown in the illustration.

Fig 10: Installing 10 - 222 A With T40093/6 On Left And Right Strut Towers

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-- Engage the :10-222A/11  on the right rear engine lifting eye.

-- Lightly pretension the engine using the spindle.

-- Remove the right engine mount bolt -arrow-.

Fig 11: Locating Right Engine Mount Bolt -Arrow-

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-- Lift the engine using the :10-222A/11  to dimension -a-.

Fig 12: Raise engine by dimension using Spindle 10 - 222 A /11

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• Dimension -a- = approximately 30 mm.

-- Remove the nuts. Loosen the right exhaust manifold from the retaining strip and remove it.