Power Steering Pump, Removing And Installing, 4-Cylinder TFSI, Without Dynamic Steering: Removing

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-- Place The Vehicle On A Hoist.

-- Remove the engine cover upward.

NOTE:

Mark the direction of travel before removing ribbed belt. Reversed direction of travel with a used belt can lead to malfunctions. When installing the ribbed belt, make sure it is seated correctly on pulleys.

-- Remove the ribbed belt from the power steering pump belt pulley. Refer to appropriate service information, see RIBBED BELT [FOR 3.2L ENGINES CALA], REMOVING AND INSTALLING, RIBBED BELT, REMOVING AND INSTALLING AND / OR RIBBED BELT, REMOVING AND INSTALLING , RIBBED BELT TENSIONER, REMOVING AND INSTALLING [FOR TRANSMISSION(S) 0B6] [FOR ENGINE(S) CAUA (4.2L)] .

-- Extract the hydraulic fluid from the reservoir using :SMN372500 .

-- Clamp off the evacuation hose -1- and return hose -2- using the :3094 .

Fig 1: Locating Suction & Return Hose Clamping Location

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

The :3094 must not be secured on the return hose -2- near the check valve area. Otherwise the check valve will be damaged.
The check valve is located in the return hose -2- between the hose clamps -arrows-.

-- Remove the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .

-- Place the :VAS6208 under the power steering pump.

-- Open the hose clamps -arrows- and remove the air guide hose.

Fig 2: Air Intake Hose Components

Courtesy of AUDI OF AMERICA, LLC

Applies To Hot Climate Vehicles

Fig 3: Identifying After-Run Coolant Pump Electrical Connector

Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -2-.

-- Remove the bolt -1- and move the After-Run Coolant Pump -V51- to the side.

Applies To All

Fig 4: Identifying Intake & Suction Hose

Courtesy of AUDI OF AMERICA, LLC

-- Carefully cut through the cable ties -1- for the wiring harness -2- if applicable.

-- Remove the clamp -4- from the evacuation hose -3- and then remove the evacuation hose -3-.

-- Lay several cloths under the power steering pump and pressure line.

-- Remove the bolts -1- and pull the pressure line -2- out of the power steering pump.

Fig 5: Identifying Power Steering Pump Pressure Line

Courtesy of AUDI OF AMERICA, LLC

-- Seal the power steering pump and line connections using clean sealing plugs.

-- Remove the two bolts -1- for the power steering pump mounting from the front and through the belt pulley.

Fig 6: Identifying Power Steering Pump

Courtesy of AUDI OF AMERICA, LLC

NOTE:

The Illustration Shows The Power Steering Pump Without Belt Pulley.

-- Drive the sleeve -2- for the bolt -3- in the bracket back slightly to install the power steering pump.

-- Remove the power steering pump.