Heater And A/C Unit Air Intake Housing, Removing And Installing: Removing

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-- Turn on the ignition.

-- Set the airflow direction to "DEF" (toward the windshield) on the Climatronic Control Module -J255- display and control head.

-- Move the passenger seats as far back as possible.

-- Turn off the ignition.

-- Remove The Glove Compartment. Refer To GLOVE COMPARTMENT, REMOVING AND INSTALLING .

-- Remove the right footwell vent (front passenger side). Refer to FRONT PASSENGER SIDE FOOTWELL VENT, REMOVING AND INSTALLING .

-- Remove the screw clips -A- and remove the insulation mat -B-.

Fig 1: Identifying Insulation Mat Components

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-- Remove bolts -A-.

Fig 2: Identifying Air Guide Channel Components

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-- Loosen the air guide to the right instrument panel vent from the instrument panel crossmember (there are different versions). Refer to INSTRUMENT PANEL CENTRAL TUBE, REMOVING AND INSTALLING (IMPACT ABSORBER) .

NOTE:

The Air Guide From The Air Guide Channel -B- Is Attached To The Right Instrument Panel Vent With Two Bolts. To Loosen, Remove The Bolt Which Is Installed At The Bottom And Is Accessible.

-- Remove The Air Guide Channel -B- Leading To The Right Instrument Panel Vent (Passenger Side).

-- Detach The Bracket -B- And Place It To The Side Or Remove It.

Fig 3: Disconnecting Fresh Air Blower Control Module

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-- Disconnect the connector -A- from the Fresh Air Blower Control Module -J126-.

-- If equipped, remove the Headlamp Range Control Module -J431- -1- (or the Cornering Lamp and Headlamp Range Control Module -J745-) and the related frame. Refer to AUTOMATIC HEADLAMP RANGE CONTROL .

Fig 4: Headlamp Range Control And Cornering Lamp And Headlamp Range Control Modules

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-- Loosen the wiring -A- from the mounting points on the air intake housing.

Fig 5: Locating Cables From Mounting Points On Air Intake Housing

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-- Disengage locking mechanism -C- (between the A/C and the air intake housing -B-) for example, using a screwdriver -D- (lift slightly and pull in the direction of the -arrow-)

-- Pull the right side of the air intake manifold -B- downward in direction of -arrow-.

-- Mark the connector to the Airflow Door Motor -V71- -E and F- to the Recirculation Door Motor -V113- (due to the danger of confusing them with other identical connectors) and disconnect them from the actuators.

-- Loosen the upper A/C unit tab -E- from the air intake housing mount -D-.

Fig 6: Insert Both Lower Air Intake Housing Straps Into Mounting Points

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-- Loosen both lower mounting points between the A/C unit -B- and the air intake housing -A-.

-- Remove the air intake housing.