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Overview - Charge Air System: Notes

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Fig 1: Identifying Charge Air System Overview
GWWM21-10033Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Air Guide Hose
    • Installing, refer to Fig 2
  2. Rubber Bushing
    • For the charge air cooler
    • Left
  3. Bolt
    • 8 Nm
  4. Charge Air Cooler
  5. Rubber Bushing
    • For the charge air cooler
    • Right
  6. Bolt
    • 8 Nm
  7. Rubber Bushing
    • For lower charge air cooler in body
    • Right
  8. Rubber Bushing
    • For lower charge air cooler in body
    • Left
  9. Gasket
    • Replace if damaged
  10. Bolt
    • 7 Nm
  11. Air Guide Hose
    • Installing, refer to Fig 2
  12. Spring Clip
    • Make sure it fits correctly.
  13. Bolt
    • 7 Nm
  14. Air Guide Pipe
  15. Bolt
    • 7 Nm
  16. Air Guide Pipe
  17. Bolt
    • 7 Nm
  18. O-Ring
    • Replace after removing
  19. Charge Air Pressure Sensor -G31-
  20. Air Guide Hose
    • Installing, refer to Fig 2
Fig 2: Clamp Tightening Specifications
GWWA21-10396Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.

Secure all hose connections with hose clamps.

To safely secure the air guide hoses to their connections, spray the screws on the previously used screw-type clamps with rust remover.