Charge Air Cooler Overview
NOTE:
The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.
Secure all hose connections with hose clamps of the same type as those equipped by the factory.
To mount the charge hoses on their connectors securely, spray the bolts on the used clamps with rust remover before installing.
- Bracket
- Bolt
- 5 Nm
- Grommet
- Charge Air Cooler
- Removing and installing, refer to CHARGE AIR COOLER
- Grommet
- Bushing
- Bolt
- 5 Nm
- Hose Clamp
- Tightening specification, refer to Fig 2
- Air Guide Hose
- Installed position, refer to Fig 2
- Hose Clamp
- Tightening specification, refer to Fig 2
- Bolt
- 9 Nm
- Right Air Duct Pipe
- Hose Clamp
- Tightening specification, refer to Fig 4
- Air Guide Hose
- Installed position, refer to Fig 4
- Hose Clamp
- Tightening specification, refer to Fig 4
- Bolt
- 9 Nm
- Hose Clamp
- Tightening specification, refer to Fig 3
- Air Guide Hose
- Installed position, refer to Fig 3
- Hose Clamp
- Tightening specification, refer to Fig 3
- Left Air Guide Pipe
- Bolt
- 9 Nm
- Hose Clamp
- Tightening specification, refer to Fig 2
- Air Guide Hose
- Installed position, refer to Fig 2
- Hose Clamp
- Tightening specification, refer to Fig 2
Fig 2: Identifying Air Guide Hose on the Charge Air Cooler - Installed Position and Tightening Specification
- The marking -arrows- must be positioned opposite each other.
- The locking bolts from the previously installed hose clamp -1 and 2- must be in the shown positions.
-- Tighten hose clamps to 5.5 Nm.
Fig 3: Identifying Left Air Guide on the Intake Tube - Installed Position and Tightening Specification
- The marking -arrows- must be positioned opposite each other.
- The locking bolts from the previously installed hose clamp -1 and 2- must be in the shown positions.
-- Tighten hose clamps to 5.5 Nm.
Fig 4: Identifying Right Air Guide on the Turbocharger - Installed Position and Tightening Specification
- The marking -arrows- must be positioned opposite each other.
- The locking bolts from the previously installed hose clamp -1 and 2- must be in the shown positions.
-- Tighten hose clamps to 5.5 Nm.