Removing Outer Constant Velocity Joint

-- Secure the drive axle with protective covers in a vise clamp.

-- Fold back boot.

-- Align the T10382 so that the flat side of the plate T10382/1 faces the spindles T10382/2.

-- Attach the T10382 to the VW 771.

-- Remove the CV joint from the drive axle using the T10382 and VW 771.

Fig 1: Identifying Outer CV Joint

Courtesy of AUDI OF AMERICA, LLC

T10382/1
T10382/2

Driving On Outer CV Joint

-- Install the new circlips.

-- Slide new CV boot onto drive axle if necessary.

-- Drive it onto shaft with plastic hammer until securing ring engages.

Disassembling

-- Open clamping sleeve on inner joint and slide protective boot back from adapter.

-- Pull off joint piece from drive axle.

-- Remove securing ring.

Fig 2: Identifying Removal Of Circlip Using Pliers

Courtesy of AUDI OF AMERICA, LLC

1 - Pliers (commercially available)

-- Insert drive axle in vise.

-- Press the triple roller star off the drive axle.

Fig 3: Identifying Triple Roller Star Pressed Off From Driveshaft

Courtesy of AUDI OF AMERICA, LLC

-- Pull off CV boot from shaft.

-- Clean shaft, joint and groove for oil seal.

Assembling

-- Slide small clamp for joint protective boot onto shaft.

-- Slide CV boot onto shaft.

-- Slide joint piece onto shaft.

Mount Triple Roller Star

Conical-Type Drive Axle

The chamfer on star faces toward shaft, this is used as an assembly aid.

-- Connect triple roller star on shaft and press on up to stop.

Fig 4: Identifying Installation Of Triple Roller Star Onto Shaft And Press Onto Stop

Courtesy of AUDI OF AMERICA, LLC

-- Make sure the pressure does not increase above 3.0 t.

-- If necessary, coat the drive shaft splines and triple roller star with lubricating paste G 052 142 A2.

-- Insert securing ring, be sure to fit properly.

-- Press half of the joint grease from the repair set into the triple roller joint.

-- Slide joint piece over rollers and secure.

-- Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.

-- Install CV boot.

Mount Triple Roller Star

Cylindrical-Type Drive Axle

-- Connect triple roller star on shaft and press on up to stop.

Fig 5: Identifying Triple Roller Star Axle Shaft Pressed With Cylindrical Shaft

Courtesy of AUDI OF AMERICA, LLC

-- Make sure the pressure does not increase above 3.0 t.

-- If necessary, coat the drive shaft splines and triple roller star with lubricating paste G 052 142 A2.

-- Insert securing ring, be sure to fit properly.

-- Press half of the joint grease from the repair set into the triple roller joint.

-- Slide joint piece over rollers and secure.

-- Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.

-- Slide the protective boot onto the adapter and ensure the boot engages correctly in the groove on the adapter -arrow-.

Fig 6: Mount And Tension Clamp Until A Proper Seal Is Guaranteed

Courtesy of AUDI OF AMERICA, LLC

-- Mount and tension the clamp until a proper seal is guaranteed.