LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2012 >> TT Base, 2D Convertible >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Hydraulic Components - Brake System (Roadster) >> Hydraulic Components >> Removal And Installation >> Vacuum Pump, TT RS

Vacuum Pump, TT RS

The vacuum pump is installed on the engine on the left side.

Removing 

-- Remove the engine cover -1-.

Fig 1: Removing Engine Cover -1- Upward -Arrows-
GWWA10-11111Courtesy of AUDI OF AMERICA, LLC

-- Remove bolts -arrows- and remove the air guide.

Fig 2: Identifying Air Guide And Bolts
GWWA10-10602Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows- and remove the air filter housing.

Fig 3: Identifying Air Filter Housing Component Location
GWWA24-10702Courtesy of AUDI OF AMERICA, LLC

The coolant pipe is routed in front of the vacuum pump.

-- Remove the coolant pipe. Refer to [For engine(s) CETA, CCTA] Cooling System or to [For engine(s) CDMA] Cooling System or to [For engine(s) CBRA] Cooling System or to [For engine(s) BPY] Cooling System .

Pay attention to the following when working on the cooling system:

WARNING:

Danger of getting burned by steam and hot coolant.

  • The cooling system is under pressure when the engine is warm.
  • Let the pressure come down and then cover the coolant reservoir cap with a cloth and carefully open the cap.

Remove the vacuum hose -2- carefully. Replace the vacuum hose if damaged.

Fig 4: Identifying Vacuum Pump Component Location
GWWA47-10067Courtesy of AUDI OF AMERICA, LLC

-- Remove screws -1-.

-- Remove the vacuum pump while pushing the coolant hoses slightly to the side.

Installing 

NOTE:

Replace the seal.

Make sure the seal is correctly installed.

-- Position the vacuum pump tappet so it engages in the groove on the shaft in the engine when vacuum pump is installed.

-- Insert the vacuum pump.

-- Install and tighten all the bolts -1- on the vacuum pump sealing flange to 9 Nm.

Fig 5: Identifying Vacuum Pump Component Location
GWWA47-10067Courtesy of AUDI OF AMERICA, LLC

-- Install the vacuum hose -2- onto the vacuum pump connection.

NOTE:

Push the vacuum hose all the way onto the vacuum pump.

-- Install the coolant pipe. Refer to [For engine(s) CETA, CCTA] Cooling System or to [For engine(s) CDMA] Cooling System or to [For engine(s) CBRA] Cooling System or to[For engine(s) BPY] Cooling System .

-- Install the air filter housing and tighten the bolts -arrows-.

Fig 6: Identifying Air Filter Housing Component Location
GWWA24-10702Courtesy of AUDI OF AMERICA, LLC

-- Install the air guide and tighten the bolts -arrows-.

Fig 7: Identifying Air Guide And Bolts
GWWA10-10602Courtesy of AUDI OF AMERICA, LLC

-- Install the engine cover.