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Home >> Audi >> 2012 >> TT Base, 2D Convertible >> Repair and Diagnosis (Single Page) >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> 61 Convertible Top >> Removal And Installation >> Convertible Top Hydraulic System >> Hydraulic Pump >> Hydraulic Line, Removing from Pump

Hydraulic Line, Removing from Pump

CAUTION:

O-ring seals should always be replaced after removal.

Fig 1: Hydraulic Line, Removing From Pump
GWWA61-10101Courtesy of AUDI OF AMERICA, LLC
  1. Bolt
    • 6 Nm
  2. Hydraulic line
    • Raise hydraulic pump out of housing.
    • To remove, remove securing bolt -1- and remove connector pieces with hydraulic line from pump block -4-.
    • Before installing, slide new O-ring seals onto connecting pieces.
      CAUTION:

      When inserting, connecting pieces must lie flush before bolts are tightened.

    • To install, slide connecting pieces completely into pump block and tighten securing bolts -1- to 6 Nm.
  3. Oil reservoir
    • With >>Min<< and >>Max<< markings.
    • Oil level must be between markings.
  4. Pump block
  5. Motor for hydraulic pump
  6. Noise Insulation
  7. Hydraulic pump housing

Oil Reservoir, Replacing 

Fig 2: Oil Reservoir, Replacing
GWWA61-10103Courtesy of AUDI OF AMERICA, LLC
  1. Oil reservoir
    • Before removing, first loosen filler plug -2- to bleed.
    • To remove, loosen bolt -7- on clamp until oil reservoir can be removed from pump block.
    • Then pull oil reservoir off of pump block, alternating sides.
    • Always replace O-ring seals.
    • Before install, first loosen filler plug -2- to bleed.
    • When installing, slide oil reservoir on to the first retainer.
    • Then slide oil reservoir in the correct position completely onto pump block.
    • The oil reservoir then engages in the pump block.
    • O-ring seal must lie cleanly in the intended groove.
    • After checking, slide on clamp -6- and tighten bolt -7- to the specification.
  2. Oil filler screw
    NOTE:

    When removing or pressing on oil reservoir, loosen bolt to ventilate or bleed.

    • 5 Nm
  3. Emergency operation valve
    • 2 Nm
  4. Pump block
  5. Motor for hydraulic pump
  6. Clamp
  7. Bolt
    • 4 Nm
  8. Oil level marking