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Home >> Audi >> 2012 >> S5 4.2, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 603 (3.0L - Cylinder Head & VALVETRAIN - Engine Code(S): CCBA, CGXC & CTUB (Sedan)) >> 15 Cylinder Head, VALVETRAIN >> Cylinder Head >> Overview - Cylinder Head

Overview - Cylinder Head

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NOTE:

The illustration shows the cylinder bank 2 cylinder head (left).

Fig 1: Overview Of Cylinder Head
GWWA15-10563Courtesy of AUDI OF AMERICA, LLC
  1. Cylinder Head Gasket
  2. Cylinder Head
  3. Bolt
  4. Vacuum Pump
  5. O-Ring
    • Replace
  6. Camshaft Position Sensor
    • Cylinder bank 1 (right) Camshaft Position Sensor -G40-
    • Cylinder bank 2 (left) Camshaft Position Sensor 2 -G163-
  7. Bolt
  8. Bolt
    • Replace
    • As a running change, the Polydrive bolt heads were replaced with internal multi-point bolts.
    • Follow the sequence when loosening. Refer to LOOSEN THE CYLINDER HEAD BOLTS IN THE SEQUENCE .
    • Tightening specification and sequence. Refer to the appropriate Cylinder Head Service Information.
  9. Ignition Coil
  10. Cylinder Head Cover
  11. Seal
    • Replace if damaged or leaking
  12. Cap
  13. Bolt
  14. Bolt
  15. Connector Strip
    • For the ignition coils
  16. Cylinder Head Cover Gasket
    • Replace if damaged or leaking
  17. Camshaft Adjustment Solenoid Valve
    • Cylinder bank 1 (right) Camshaft Adjustment Valve 1 -N205-
    • Cylinder bank 2 (left) Camshaft Adjustment Valve 2 -N208-
  18. Bolt
    • 5 Nm
  19. O-Ring
    • Replace
Fig 2: Left Cylinder Head Cover Bolt Tightening Sequence
GWWA15-10390Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts to 9 Nm in the following sequence: -1 to 12-.

Fig 3: Right Cylinder Head Cover Bolt Tightening Sequence
GWWA15-10391Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts to 9 Nm in the following sequence: -1 to 12-.

Fig 4: Cylinder Head Bolts
GWWA15-0712Courtesy of AUDI OF AMERICA, LLC
NOTE:

Replace the bolts that were tightened with an additional turn.

-- Tighten the bolts in four steps in the sequence shown.

Step Bolts Tightening Specification/Additional Turn
1. -1 to 8- Install all the way in by hand.
2. -1 to 8- 40 Nm
3. -1 to 8- Turn an additional 90°.
4. -1 to 8- Turn an additional 90°.
Fig 5: Checking Cylinder Head Distortion
GWWA15-10931Courtesy of AUDI OF AMERICA, LLC

-- Check the cylinder head at several locations for distortion using a Straight Edge - 500mm VAS6075 and a feeler gauge.

Fig 6: Cylinder Head Refacing Dimension
GWWA15-0169Courtesy of AUDI OF AMERICA, LLC

Resurfacing cylinder head (face grinding) is only permissible to minimum dimension -a-.

Fig 7: Identifying Oil Dipstick Guide Tube Bolt
GWWA17-10255Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolt -arrow- to 9 Nm.