Input Shaft 1, Disassembling And Assembling: Disassembling:
For Vehicles With AWD, The Bearing Inner Race "F" Must Be Removed Before The Gear Set Is Removed.
AWD Vehicles:
-- Remove the transmission housing. Refer to GEAR SET, REMOVING AND INSTALLING .
-- Remove the circlip -arrow-.
-- Remove the "F" bearing inner race -arrow- using the :VAS251001 and :T10431/1 .
All Vehicles:
-- Remove the gear set and place it on a clean work station. Refer to GEAR SET, REMOVING AND INSTALLING .
-- Remove the bolt -arrow- and remove the shift forks 4/6 and 5/7 together.
Input Shaft Damage
- When removing the input shaft 1, the 7th gear wheel may already be loosened and can fall.
-- Remove the input shaft from the gear set.
Damage To Input Shaft 1 Components
- Individual components may fall out when removing.
-- Remove The Synchronization With The Gear Wheel And 5Th/7Th Gear Bearing.
Make Sure That The Sensor Wheel -1- Is Not Damaged.
The Following Components Can Now Be Removed:
Label The Installation Position Of The Individual Components If Necessary.
- Thrust WasherNOTE:
Deposits And Debris On The Thrust Washer Are Not Critical.
Clean The Thrust Washer Before Installing If Necessary.
- 7th Gear Wheel
- 7th Gear Bearing Inner Race
- 7th Gear Needle Bearing
- 7th Gear Synchronizer Ring
- Synchronizer Hub
- Thrust Pieces
- Locking Collar
- 5th Gear Synchronizer Ring
- 5th Gear Wheel
- Thrust Washer
- 5th Gear Bearing Inner Race
- Remains on the input shaft
- 5th Gear Needle Bearing