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Home >> Audi >> 2012 >> S5 3.0T >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 3.0L - Turbocharger, Supercharger - Engine Code(S): CCBA (Cabriolet) >> 21 Turbocharger, Supercharger >> Removal And Installation >> Charge Air Cooler >> Removing

Charge Air Cooler: Removing

Left Charge Air Cooler 

Fig 1: Identifying Bracket -1- To Vacuum Hose
GWWA21-10367Courtesy of AUDI OF AMERICA, LLC

-- Unclip the bracket -1- for the vacuum hose.

NOTE:

Ignore -2-.

-- Remove charge air pressure sensor 2 -G447-. Refer to CHARGE AIR PRESSURE SENSOR -G31- / CHARGE AIR PRESSURE SENSOR 2 -G447- .

Right Charge Air Cooler 

Fig 2: Locating Throttle Valve Control Module -J338-
GWWA24-10294Courtesy of AUDI OF AMERICA, LLC

-- Remove the throttle valve control module -J338-. Refer to Removal and Installation .

-- Remove the charge air pressure sensor -G31-. Refer to CHARGE AIR PRESSURE SENSOR -G31- / CHARGE AIR PRESSURE SENSOR 2 -G447- .

Continued for Both Sides 

Fig 3: Identifying Coolant Pipes And Bolts
GWWA19-10759Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -1 and 2- and the coolant pipes on the supercharger.

-- Remove the bolts on the left -1 and 2- and right -3 and 4- charge air coolers.

Fig 4: Identifying Bolts For Left -1 To 2- And Right -3 To 4- Charge Air Coolers
GWWA21-10330Courtesy of AUDI OF AMERICA, LLC

-- Attach the 2036 to the supercharger with 2036/1 as illustrated.

Fig 5: Identifying Attachment Of Adjustable Rod 2036
GWWA21-10503Courtesy of AUDI OF AMERICA, LLC

-- Mount the 2033 on the front of the charge air cooler.

-- Slowly remove the charge air cooler with even pressure from the supercharger housing using the V.A.G 1942.