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Home >> Audi >> 2012 >> Q7 3.0 TDI >> Repair and Diagnosis >> Steering >> Steering Control Systems >> Exterior Lights & Switches >> 94 Exterior Lights, Switches >> Hid Headlamps >> Left Headlamp Beam Adjustment Motor -V48- AND Right Headlamp Beam Adjustment Motor -V49-, REMOVING AND INSTALLING

Left Headlamp Beam Adjustment Motor -V48- AND Right Headlamp Beam Adjustment Motor -V49-, REMOVING AND INSTALLING

WARNING:

Danger to life due to high voltage.

Removal

Fig 1: Identifying Locking Slide And Housing Cover
GWWA94-10243Courtesy of AUDI OF AMERICA, LLC

-- Turn off the ignition and remove the key.

-- Turn the headlamp switch to "0".

-- Remove the headlamp, refer to HEADLAMP, REMOVING AND INSTALLING .

-- Release locking slide -2- in direction of -arrow- and remove housing cover -1- from headlamp housing.

-- Turn headlamp height adjustment screw -1- clockwise as far as stop.

-- Insert a screwdriver from behind into headlamp housing in direction of -arrow A- and press headlamp height adjusting screw up out of housing in direction of -arrow B-.

Fig 2: Turning Headlamp Height Adjustment Screw -1- Clockwise
GWWA94-10286Courtesy of AUDI OF AMERICA, LLC

-- Disconnect electrical connector -1-.

Fig 3: Turning Adjustment Motor
GWWA94-10287Courtesy of AUDI OF AMERICA, LLC

-- Turn the adjustment motor -2- on the left headlamp clockwise -arrow- and the one on the right headlamp counterclockwise.

-- Disengage positioning motor from headlamp housing.

NOTE:

Positioning motor axle should not be disengaged from headlamp

For illustrative purposes, components in illustration are shown without headlamp housing.

-- Turn the motor -1- with gentle force clockwise around its own axle until motor axle can be gently pulled from headlamp light unit ball joint -3-.

-- Remove the adjustment motor from the headlamp housing.

-- Remove adjustment nut -2-.

Fig 4: Turning Motor -1- With Gentle Force Clockwise
GWWA94-10296Courtesy of AUDI OF AMERICA, LLC

Installation

Install in reverse order of removal. Note the following:

-- Make sure the ball joint -3- is inside the guide for the headlamp light unit.

-- Slide headlamp height adjustment nut -2- off ball joint.

-- Pull headlamp light unit in headlamp housing toward back and hold it firmly.

-- Engage the adjusting motor axle pins in the ball joint.

-- Position the quick release on the adjusting motor -2- on the headlamp housing.

-- Engage positioning motor counterclockwise on left headlamp and clockwise on right headlamp.

NOTE:

Ignore -arrow-.

-- Connect the electrical connector -1- to the adjusting motor.

-- Close the housing lid.

-- Press the housing cover on the headlamp housing and secure the housing cover with the lock washer. Pay attention that all four tabs engage securely.

-- Install the headlamp, refer to HEADLAMP, REMOVING AND INSTALLING .

-- Adjust headlamps after Installation, refer to HEADLAMPS, ADJUSTING .

Fig 5: Turning Adjustment Motor
GWWA94-10287Courtesy of AUDI OF AMERICA, LLC