Fuel Level Sensor -G-, REMOVING AND INSTALLING: Installing

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2015 Audi Q7, 2014 Audi Q7, 2013 Audi Q7, 2011 Audi Q7, and 2010 Audi Q7. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal. Note the following:

Tightening specification, refer to OVERVIEW - FUEL DELIVERY UNIT/FUEL LEVEL SENSOR .

NOTE:

Replace seals.

-- Before installing, check the routing of the wires on the Fuel Level Sensor -G-.

Fig 1: Fuel Level Sensor Components Location

Courtesy of AUDI OF AMERICA, LLC

-- The wire must be clipped into the tabs -arrows- as illustrated.

-- Insert the Fuel Level Sensor -G- into the guide until it clicks into place.

Version 1

Fig 2: Identifying Electrical Connectors -1 - And -2- On Underside Of Right Locking Flange

Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -1- from the fuel pump on the bottom side of the right locking flange.

-- Wrap the wire -2- for the Fuel Level Sensor -G- twice around the wire -1- for the fuel pump and then connect it to the right locking flange.

-- Install the new seal for the right locking flange dry.

Version 2

Fig 3: Fuel Level Sensor Components Location

Courtesy of AUDI OF AMERICA, LLC

-- Push the fuel line -5- on until it clicks into place and slide it into the fuel tank.

-- Push the connectors -2 and 3- onto the bottom of the locking flange until they click into place.

-- Install the new locking flange seal -1-. The seal must be dry.

-- Insert the locking flange -4- into the fuel tank.

Continuation for All Vehicles

Fig 4: Aligning Tab -2- On Right Locking Flange Between Tabs -1- And -3-

Courtesy of AUDI OF AMERICA, LLC

-- Bring the right locking flange into the installation position:

Tab -2- on right locking flange faces toward arrow marking and must lie between tabs -1 and 3- on fuel tank.

-- Install the right locking flange cover, refer to Figure.

-- Insert the frame into the floor covering, refer to the Parts Catalog and Interior Trim .

-- Install the right rear single seat in the second row of seats, refer to Seat Frames .

-- Vehicles with parking heater: Bleed the fuel supply line to the metering pump, refer to FUEL SUPPLY LINE TO METERING PUMP, BLEEDING, VEHICLES WITH PARKING HEATER .