Camshaft Timing Chain, Removing From Camshafts: Removing
- Engine and transmission installed.
If working only on cylinder head bank 1 (right), the timing chain guard must not be removed from the cylinder head bank 2 (left).
-- Remove the upper timing chain covers. Refer to TIMING CHAIN GUARD UPPER SECTION, REMOVING AND INSTALLING .
-- Join the tools as illustrated.
- Socket 21 mm for 1 /2 "-drive
Components could be damaged by the camshaft timing chain jumping off.
- Turn crankshaft only in direction of engine rotation -arrow-.
-- Turn the crankshaft until the vibration damper is at "Top Dead Center (TDC)".
- The attached marking -arrow- stands vertically upward.
The Camshaft Adjustment PinsT40060 has a flat part -2- which makes it easier to insert if the holes on the camshaft and the cylinder head are slightly offset.
Insert the pin so that the bolt -1- is perpendicular to the camshaft axle.
Move the bolt -1- 90° -arrow- so that it is perpendicular to the camshaft axle and it is possible to attain the correct "TDC" position.
-- Check whether camshafts of both cylinder heads stand in "TDC" position.
- It must be possible to secure the camshafts with the Camshaft Adjustment PinsT40060.
- The bolt -arrow- in the Camshaft Adjustment PinsT40060 must be perpendicular to the center line of the camshaft on cylinder bank 1 (right).
- The bolt -arrow- in the Camshaft Adjustment PinsT40060 must be perpendicular to the center line of the camshaft on cylinder bank 2 (left).
To collect escaping engine oil, place a clean cloth under the upper section of the oil pan.
-- Remove the sealing plug -arrow- from the upper section of the oil pan.
-- Install the Crankshaft Holder3242 in the hole and tighten to 20 Nm. Rotate the crankshaft back and forth slightly to center the pin completely, if necessary.
-- Secure the Chain Tensioner Mounting BracketT40246 as shown in the illustration.
| Step | Bolts | Tightening Specification |
|---|---|---|
| 1. | -2- M6x40 | Install all the way in by hand. |
| 2. | -1- M6x20 | Install all the way in by hand. |
| 3. | -2- M6x40 | 8 Nm |
| 4. | -1- M6x20 | 8 Nm |
There is a risk of destroying the engine.
- To prevent small parts from accidentally entering the engine through the openings in the timing chain compartment, cover the opening with a clean cloth.
-- Remove the Camshaft Adjustment PinsT40060 from both camshafts.
-- Remove the bolts -arrows-.
-- Remove the bolts -arrows-.
-- Remove the camshaft sprockets and the camshaft timing chain.