Charge Air Cooler, Removing And Installing: Installing
Install in reverse order of removal. Note the following:
- Tightening specifications. Refer to OVERVIEW - CHARGE AIR COOLER .
Hose connections and charge air system hoses must be free of oil and grease before installing.
Secure all hose connections with standard production hose clamps.
In order to be able to securely mount the air guide hoses on their connectors, spray the screws on the previously used clamps with a rust remover.
Replace the O-ring for the air duct pipe and connector coupling if damaged.
Make sure the O-ring fits all the way around inside the groove on the air duct pipe.
Coat the sealing surface and the O-ring with a silicone-free lubricant.
-- Install the air duct pipes with the connector coupling. Refer to Figure.
-- Install the front bumper cover. Refer to FRONT BUMPER, REMOVING AND INSTALLING .
-- Install the front noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .