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Home >> Audi >> 2012 >> Q7 3.0 TDI >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> 3.0L - Exhaust System, Emission Controls - Engine Code(S): CATA >> 26 Exhaust System, Emission Controls >> Removal And Installation >> EGR Motor

EGR Motor

Special tools and workshop equipment required 

Removing 

-- Carefully pull the engine cover -arrows- off the 4 bolts one after the other.

Fig 1: Identifying Engine Cover -Arrows-
GWWA10-11000Courtesy of AUDI OF AMERICA, LLC

-- Remove the exhaust gas recirculation (EGR) cooler switch-over valve -N345- -arrow- from the bracket.

Fig 2: Removing Egr Cooler Switch-Over Valve -N345- -Arrow- From Bracket
GWWA26-10761Courtesy of AUDI OF AMERICA, LLC

Vehicles Built through 05.10:

-- Briefly open the coolant reservoir cap to reduce the residual pressure in the coolant system.

-- Loosen the clamp -arrow- and remove the coolant hose.

Fig 3: Loosening Clamp -Arrow- And Remove Coolant Hose
GWWA19-10789Courtesy of AUDI OF AMERICA, LLC

-- Seal the open lines and connections with clean plugs from the VAS 6122.

All Vehicles: 

-- Disconnect the connector -1-.

Fig 4: Identifying Bolts -Arrows- And Egr Motor
GWWA26-10737Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows- and remove the EGR temperature sensor -V338-.

Installing 

Install in reverse order of removal. Note the following:

NOTE:

Replace O-ring.

Secure all hose connections with hose clamps appropriate for the model.

-- Check the coolant level COOLING SYSTEM, DRAINING AND FILLING => Check the coolant level. .