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Home >> Audi >> 2012 >> Q7 3.0 TDI >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> 3.0L - Exhaust System, Emission Controls - Engine Code(S): CATA >> 26 Exhaust System, Emission Controls >> Removal And Installation >> ADBLUE® Delivery Unit

ADBLUE® Delivery Unit

Special tools and workshop equipment required 

Removing 

Follow all safety precautions SAFETY PRECAUTIONS => Observe the following when working on the reducing agent metering system: .

Follow the guidelines for cleanliness. Refer to CLEAN WORKING CONDITIONS .

-- Remover the reducing agent active tank. Refer to ADBLUE® ACTIVE TANK .

NOTE:

Place a clean cloth under the separating location to catch any reducing agent that may leak out.

WARNING:

The reducing agent can cause skin irritation.

  • Avoid contact with skin and eyes! Always wear protective gloves and safety glasses.
  • If reducing agent should get on your skin, wash it off immediately with soap and water.
  • If reducing agent gets in your eye, rinse the eye for several minutes with water.
  • Never inhale or swallow the reducing agent!
  • Should you swallow any reducing agent, rinse your mouth, drink plenty of water and contact a doctor immediately.

-- Press the release button and disconnect the supply line -3- and return line -1-.

Fig 1: Reducing Agent Delivery Unit -4-
GWWA20-10570Courtesy of AUDI OF AMERICA, LLC

-- Remove the connectors -5- on the bracket and free them up.

-- Remove the union nut -2- using the T50014 and carefully remove the reducing agent delivery unit -4- upward.

WARNING:

Danger due to reducing agent leaking out.

  • Note that there is still some reducing agent left inside the active tank and reducing agent delivery unit.

Installing 

NOTE:

Replace seal.

Thoroughly clean the sealing ring surfaces.

-- Install the reducing agent delivery unit -2- in the active tank. Slide the heating element through the gap between the reducing agent delivery unit and installation opening into the active tank.

Fig 2: Reducing Agent Delivery Unit -2-, Sealing Ring -1-
GWWA20-10608Courtesy of AUDI OF AMERICA, LLC

-- Stretch the new sealing ring -1- over the reducing agent delivery unit and place it on the installation opening.

-- Bring the reducing agent delivery unit into the installation position:

-- Install the new union nut -2- so that the marking -3- lines up a the beginning of the first thread -4-. The arrow marking -1- on the active tank is found here.

Fig 3: Identifying New Union Nut -2- & Marking -3- Lines Up With First Thread - 4
GWWA20-10606Courtesy of AUDI OF AMERICA, LLC

-- First tighten the new union unit by hand, then tighten it using the T50014 for a total of 5 /4 turns (450°).

The rest of the installation is performed in reverse order of removal, noting the following:

-- Install the reducing agent active tank. Refer to ADBLUE® ACTIVE TANK .

-- Adapting adaptation value after draining AdBlue® or replacing components. refer to ADAPTING ADAPTATION VALUE AFTER DRAINING ADBLUE® OR REPLACING COMPONENTS .