Cylinder Head, Removing And Installing: Installing
- Carefully Remove The Sealant Residue From The Cylinder Head And Cylinder Block.
- Replace The Bolts That Were Tightened With An Additional Turn After Removing Them.
- Replace The Self-Locking Nuts, Gaskets, Seals And O-Rings After Removal.
- Secure All Hose Connections With Hose Clamps That Match The Ones Used In Series Production.
- Only Unpack The New Cylinder Head Gasket Immediately Before Installing.
- To Prevent The Cylinder Head Gasket Silicone Layer And Recessed Area From Being Damaged, Always Handle The Gasket Extremely Carefully.
- If A Replacement Cylinder Is Installed, Only Remove The Plastic Base Right Before Cylinder Head Is Installed To Protect Open Valves.
- When Installing A Replacement Cylinder Head, The Contact Surfaces Between The Roller Rocker Lever And Cam Running Surface Need To Be Oiled Before The Cylinder Head Cover Can Be Installed.
- When Replacing The Cylinder Head Or Cylinder Head Gasket, Replace All Of The Coolant And Engine Oil.
-- Carefully Remove The Sealant Residue From The Cylinder Head And Cylinder Block.
-- Make Sure That No Long Grooves Or Scratches Result.
-- Carefully Remove All Lapping And Sanding Residue.
-- Clean Oil And Coolant Residue Out Of The Blind Holes For The Cylinder Head Bolts In The Cylinder Block
-- Position The Cylinder Head Gasket.
- Pay Attention To Centering Pins In Cylinder Block -arrows-.
- Pay Attention To The Cylinder Head Gasket Installation Position: The Part Number Must Be Readable From The Intake Side.
-- If the crankshaft was turned in the meantime: bring the piston for cylinder 1 to TDC and then turn the crankshaft back again slightly.
- When Turning The Crankshaft Pay Attention That No Components Are Not Damaged By The Timing Chain.
-- Position The Cylinder Head.
-- Install And Tighten The Cylinder Head Bolts.
TIP:
It Is Not Required To Retighten The Cylinder Head Bolts After Repairs.
Further Installation Is Performed In Reverse Order Of Removal, While Noting The Following:
-- Turn The Crankshaft Using The :T40263 , :T40314 And The 24 mm Socket Until The Vibration Damper Is At "TDC".
- The Notch -1- On The Vibration Damper Must Align With The Arrow Marking -2- On The Lower Timing Chain Cover.
- The Mark On The Lower Timing Chain Cover Is Located In The >>Four-O'clock Position<<.
-- Connect The Coolant Hose To The Connector Coupling. Refer To CONNECT THE COOLANT HOSE TO THE CONNECTOR COUPLING .
-- Install The Camshafts. Refer To CAMSHAFT, REMOVING AND INSTALLING .
-- Install The Spark Plugs. Refer To OVERVIEW - IGNITION SYSTEM .
-- Change the engine oil. Refer To ENGINE OIL .
-- Change The Coolant. Refer To COOLANT, DRAINING AND FILLING / COOLANT, DRAINING AND FILLING .
There Are Additional Procedures Depending On The Model. Refer To CYLINDER HEAD, REMOVING AND INSTALLING .