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Home >> Audi >> 2012 >> A5 2.0T >> Repair and Diagnosis >> Brakes >> Hose, Tubing, Fittings & Reservoirs >> Mechanical Components - Brake System (Cabriolet) >> 46 Mechanical Components >> Front Brakes >> Overview - Front Brakes >> Overview - Front Brakes, 1LM >> Overview

Overview - Front Brakes, 1LM: Overview

Fig 1: Exploded View Of Front Brakes, 1LM
GWWA46-10160Courtesy of AUDI OF AMERICA, LLC
  1. Bolt
    • 5 Nm 
      NOTE:

      Clean Bolts Before Reusing

      Replace Damaged Bolts

      Always replace self-locking bolts.

  2. Brake Rotor
  3. Cover Plate Bolt
    • 10 Nm 
  4. Cover Plate
  5. Stub Axle Carrier
    NOTE:

    Attach the brake hose bracket and brake pad wear indicator wire on the stub axle carrier. Bracket bolt 9 Nm 

  6. Speed Sensor
    • Removing and installing.
  7. Bolt
    • 9 Nm 
      NOTE:

      Clean Bolts Before Reusing

      Replace Damaged Bolts

      Always replace self-locking bolts.

  8. Brake Hose
    NOTE:

    Brake Hose In Brake Caliper: 16 Nm. 

    Brake Pressure Line To Brake Hose: 16 Nm. 

  9. Brake Piston
  10. Guide Pin
  11. Brake Hose Guide
  12. Brake Pad Spring
    • Two installed in every brake caliper
    • ensure installation position is correct.
  13. Brake Caliper Bolt
    • 196 Nm. 
      NOTE:

      Clean Bolts Before Reusing

      Replace Damaged Bolts

      Always replace self-locking bolts.

  14. Brake Caliper
    • When working on the brake caliper, do not let it hang by the brake hose, but secure it to the body with suitable cable ties or wire.
    • Except for "Brake Pads, Removing and Installing" and "Front Brake Caliper, Servicing", no further repairs should made to the brake caliper.
    • Hose must be installed free of twists
      NOTE:

      Bleed the brake caliper at both bleed screws.

      Bleed Screw Tightening Specification:15 Nm. 

      NOTE:

      No repairs may be performed on the brake caliper.

    • Refer to BRAKE CALIPER, REMOVING AND INSTALLING, 1LM 
    • Refer to BRAKE CALIPER, REPLACING, 1LM 
  15. Brake Pads
    • Four Installed In Each Front Brake Caliper
      WARNING:

      Four brake pads are installed per side. Only the inner, upper brake pad in the left brake caliper has a connection to the brake pad wear indicator.

    • The backing plate of the brake pads are equipped with an adhesive film. Remove the protective film from the adhesive surface before inserting.
    • Always Replace On Both Axles.
    • Refer to BRAKE PADS, REMOVING AND INSTALLING, 1LM 
    • Check the brake pad thickness. Refer to appropriate service information.
      NOTE:

      Before installing new brake pads, thoroughly clean the brake calipers of contaminants (grease-free). When doing so, pay particular attention to removing any remaining adhesive foil on outer brake pad contact surfaces.

NOTE:

Close The Bleed Screw And Tighten To 14 Nm.