Special Tools

Fig 1: Identifying Special Tools -- Differential, Disassembling And Assembling (1 Of 2)

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Thrust Plate VW 402
• Punch VW 408 A
• Punch VW 411
• Thrust Disc VW 412
• Press Tube 30 - 23
• Thrust Piece 40-105

Fig 2: Identifying Special Tools -- Differential, Disassembling And Assembling (2 Of 2)

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Special tools and workshop equipment required 

• Thrust Pad 3005
• Tube 3259
• Tube 3296
• Assembly Tool 3301
• Press Tool 3345
• -1- Kukko 21/7 internal puller
• -2- Kukko 18/1 puller 65-160mm
• -3- Separating tool 17/1
• -4- Kukko 22/2 counter-support

Fig 3: Identifying Special Tools -- Right Flange Shaft, Removing And Installing

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Special tools and workshop equipment required 

• Oil collecting and extracting device V.A.G 1782
• Puller T10037
• Socket and Extended Bit T10107 A

Fig 4: Identifying Special Tools -- Needle Bearing (Polygon Bearing) For Right Flanged Shaft, Replacing

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Special tools and workshop equipment required 

• Thrust Plate VW 401
• Thrust Plate VW 402
• Punch VW 407
• Thrust Disc VW 412
• Alignment Fixture VAS 3253
• Assembly Tool T10047

Fig 5: Identifying Special Tools -- Differential, Adjusting

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Special tools and workshop equipment required 

• Transmission Support VW 353
• Magnetic Plate 50 mm Dia. VW 385/17
• Dial Gauge Holder VW 387
• Thrust Plate VW 402
• Punch VW 408 A
• Oil Pump Align Plate 3005

Fig 6: Identifying Special Tools -- Differential, Adjusting

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Tube 3259
• Press Tool 3345
• Torque Wrench V.A.G 1331
• -1- Kukko 21/7 internal puller
• -4- Kukko 22/2 counter-support

Fig 7: Identifying Special Tools -- Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)

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Special tools and workshop equipment required 

• Tapered Roller Bearing Puller V.A.G 1582
• Attachment V.A.G 1582/6A
• Torque Wrench V.A.G 1601
• -1- Kukko 20/10 two-arm puller
• Kukko 45/2 three arm puller

Fig 8: Identifying Special Tools -- Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)

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Special tools and workshop equipment required 

• Holding Fixture VW 313
• Tube 42 mm Dia. VW 516
• Thrust Piece 40-105
• Thrust Piece T10049
• Transmission Holder T10108
• Stop Plate T10108/1

Special tools and workshop equipment required 

• Thrust Piece T10049
  Fig 9: Identifying Thrust Piece T10049

  Courtesy of AUDI OF AMERICA, LLC
• Thrust Piece 3305
  Fig 10: Identifying Thrust Piece 3305

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• Thrust Piece T10243
  Fig 11: Identifying Thrust Piece T10243

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• Thrust Piece T10298
  Fig 12: Identifying Thrust Piece T10298

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• Slide Hammer-Complete Set VW 771
  Fig 13: Identifying Slide Hammer VW 771

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• Pulling Hook VW 771/31
  Fig 14: Identifying Additional Part -VW 771/37- For -VW 771-

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• Pulling Hook T20143/2
  Fig 15: Identifying Extractor Hook T20143

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• Oil Collecting and Extracting Device V.A.G 1782
  Fig 16: Identifying Oil Extractor V.A.G 1782

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• -3- Kukko puller 204/2
  Fig 17: Identifying Special Tools - Kukko 20/10 Puller Set

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• Dial Gauge VAS 6080
  Fig 18: Identifying Dial Gauge VAS 6080

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• Dial gauge extension 30 mm