LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2011 >> TT S, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (2.0L - Cooling System - Engine Code(S): BPY (Roadster)) >> 19 Cooling System >> Removal And Installation >> Coolant Pump

Coolant Pump

WARNING: This page is about a different car, the 2009 Audi TT and 2008 Audi TT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

WARNING:

Cover cap of expansion tank with a rag and open carefully, as hot steam or hot coolant may escape when opening.

-- Open cap of coolant expansion tank.

-- Disconnect the electrical connector on the mass airflow (MAF) sensor -G70- -3-.

Fig 1: Mass Air Flow (MAF) Sensor G70 Electrical Harness Connector, Clips & Front Air Intake Connector On Lock Carrier
GWWA10-10567Courtesy of AUDI OF AMERICA, LLC

-- Open clips -1 and 2- and remove air guide hose from MAF sensor.

-- Remove the front air intake connector on lock carrier -4-.

-- Remove engine cover.

-- Remove center noise insulation fasteners -1 to 4-.

Fig 2: Center Noise Insulation Fasteners And Center Noise Insulation Panel
GWWA10-10600Courtesy of AUDI OF AMERICA, LLC

-- Remove the right noise insulation -arrows-.

Fig 3: Removing Right Noise Insulation -Arrows-
GWWA10-10605Courtesy of AUDI OF AMERICA, LLC

-- Remove noise insulation frame -arrow-.

Fig 4: Identifying Noise Insulation Frame
GWWA10-10604Courtesy of AUDI OF AMERICA, LLC

-- Drain the coolant. Refer to COOLING SYSTEM, DRAINING AND FILLING .

-- Remove toothed belt. Refer to TOOTHED BELT, WITHOUT DIVIDED TOOTHED BELT GUARD .

-- Remove the coolant pump bolts -1- and then remove the coolant pump -2-.

Fig 5: Coolant Pump, Overview
GWWA19-0084Courtesy of AUDI OF AMERICA, LLC

-- Remove O-ring -3-.

Installing 

Install in reverse order of removal. Note the following:

-- Clean and/or smooth O-ring sealing surface.

-- Coat the new O-ring -3- with coolant.

Fig 6: Coolant Pump, Overview
GWWA19-0084Courtesy of AUDI OF AMERICA, LLC

-- Insert coolant pump -2-.

-- Tighten coolant pump bolts -1-.

-- Install toothed belt. Refer to TOOTHED BELT, WITHOUT DIVIDED TOOTHED BELT GUARD .

-- Install the ribbed belt. Refer to RIBBED BELT .

-- Fill with coolant. Refer to COOLING SYSTEM, DRAINING AND FILLING .