Headlamp, removing and installing after replacing components at front end
Special tools, testers and auxiliary items required
- Adjusting gauge 3371
Removing
- Switch ignition off and remove ignition key.
- Turn light switch into "0" position.
- Remove front bumper cover → 63 - Bumpers Removal And Installation .
- Remove bolts - 1 through 3 -.
- Remove headlamp toward front.
- Disconnect electrical harness connector.
Installing
- Check adjustment nut - 1 - of adjusting element for smooth running - arrows -.
- Turn adjustment nut completely downward, but do not tighten.
- Install headlamp and turn bolts - 1 through 3 - 2 rotations each.
Fig 5: Aligning Dimensions Of Headlamp Opposite To Bumper Cover And Fender Using Adjustment Gauge 3371
- Bring front bumper cover to installation position (do not bolt on).
- Align dimensions - a through c - of headlamp - 1 - opposite to bumper cover - 2 - and fender - 3 - using adjustment gauge 3371.
- Dimension - a - = 2.3 mm
- Dimension - b - = 2 mm
- Dimension - c - = 1.2 mm.
- Headlamp must be flush toward outer edge of fender.
- Lower edge of headlamp must be parallel to upper edge of bumper.
NOTE:
- When tightening the bolts, the adjustment nut of the adjusting element turns automatically towards the location point of the headlamp housing and locates it.
- Tighten bolt - 1 - - do not press bolt when tightening so that adjustment bolt of adjusting element can turn freely.
- Remove front bumper cover.
- Tighten bolts - 2 - and - 3 -, align headlamp flush to outer edge of fender while doing so.
- Install front bumper cover → 63 - Bumpers Removal And Installation .
- Check gap dimensions again, repeat adjustment of gap dimensions if necessary, as described above.
- Adjust headlamps after installing 405.
Tightening torques
| Component | Nm |
| Headlamp to lock carrier | 8 |
| Spacer to impact member | 6 |