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Home >> Audi >> 2011 >> S5 3.0T >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Removal & Installation) (Cabriolet) >> 40 Front Suspension >> Diagnosis And Testing >> Outer CV Joint, Checking >> Disassembling

Outer CV Joint, Checking: Disassembling

Fig 1: Ball Hub And Ball Cage Swiveled
GWWV40-0015Courtesy of AUDI OF AMERICA, LLC

-- Mark position of ball hub to ball cage and to housing before disassembling, using electro-writer or grindstone.

-- Swing ball hub and ball cage.

-- Remove balls in sequence.

-- Turn cage, until two rectangular windows -arrow- contact joint body.

Fig 2: Identifying Rectangular Windows Aligned With Joint Housing
GWWV40-0016Courtesy of AUDI OF AMERICA, LLC

-- Lift out cage with hub.

-- Swing hub segment with smaller pins into rectangular window on cage.

Fig 3: Hub & Cage
GWWV40-0017Courtesy of AUDI OF AMERICA, LLC

-- Fold hub out from cage.

Checking 

The balls of each joint belong to one tolerance group. Check stub axle, hub, cage and balls for small depressions (pitting build-up) and chafing. Excessive circumferential backlash in joint makes itself noticed via tip-in shock, in such cases joint should be replaced. Flattening and running marks of balls are no reason to replace joint.