Master Brake Cylinder: Installing
Install in reverse order of removal.
Do not let any brake fluid run into the brake booster.
Use new nuts.
-- Replace sealing ring between brake master cylinder and brake booster.
-- When replacing brake master cylinder, ensure pressure rod in brake booster is seated correctly.
-- Press brake pedal down slightly. This makes it easier to guide the push rod into the brake master cylinder.
-- Install new nuts -3- and tighten. Note torque.
-- Install brake lines -2- on brake master cylinder. Note torque.
-- Install the brake fluid reservoir -1-, refer to BRAKE FLUID RESERVOIR .
-- With manual transmissions, insert the clutch hydraulic line -5- into the brake fluid reservoir.
-- Fill the brake fluid up to the marking.
-- Bleed the brake system.
-- With manual transmissions, bleed the clutch, refer to CLUTCH MECHANISM, BLEEDING for 0B2, or CLUTCH MECHANISM, BLEEDING for 0B4 .
-- Install the plenum chamber bulkhead, refer to OVERVIEW - BULKHEAD .
-- Install the tower brace, refer to TOWER BRACE, REMOVING AND INSTALLING .
-- Install the engine cover.
-- Install plenum chamber cover, refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .
-- Perform ESP driving and system test.