Input Shaft: Notes

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Special tools and workshop equipment required

Driving Sleeve VW 244 B
Thrust Plate VW 401
Thrust Plate VW 402
Punch VW 407
Thrust Disc VW 412
Arbor VW 434
Thrust Tube VW 454
Thrust Tube VW 455
Sleeve VW 519
Sleeve 40 - 21
Support Bridge 2011
Tube for Wheel Bearing 3345
-3- Separating Tool Kukko 17/2
Inductive Heater VAS 6414
Depth Gauge

Input shaft, disassembling

The input shaft is removed from the output shaft and the bearing bracket. Refer to SHIFT FORK GROUP, INPUT SHAFT, 1ST, 2ND AND REVERSE GEAR OUTPUT SHAFTS ASSEMBLY OVERVIEW .
The bolt inside the input shaft is removed SHIFT FORK GROUP, INPUT SHAFT, 1ST, 2ND AND REVERSE GEAR OUTPUT SHAFTS ASSEMBLY OVERVIEW .

-- Remove the 3rd, 4th and 6th gearshift wheels together with the 3rd and 4th gear synchronizer hubs and the inner race / needle bearing.

Fig 1: Removing 3rd, 4th And 6th Gearshift Wheels Together With 3rd And 4th Gear Synchronizer Hubs And Inner Race/Needle Bearing

Courtesy of AUDI OF AMERICA, LLC

A - Separating device 22 to 115 mm, for example Kukko 17/2

NOTE:

Support the separating tool -A- on the 6th gear wheel in such a way so that the 5th/6th gear locking collar will not get pulled off.

-- Remove the locking ring on the 5th/6th gear synchronizer hub from the input shaft.

NOTE:

Mark the locking ring so that it does not get confused with the locking ring underneath the 5th/6th gear synchronizer hub.

-- Remove the 5th and 6th gear synchronizer hub/locking collar with the 5th gear wheel.

Fig 2: Removing 5Th And 6Th Gear Synchronizer Hub/Locking Collar With 5Th Gear Wheel

Courtesy of AUDI OF AMERICA, LLC

-- Expand the 5th gear needle bearing -2- and carefully guide it over the locking ring -1- as well over the splines -3- on the 5th/6th gear synchronizer hub.

Fig 3: Expanding New Locking Ring Guide Over Splines On 5th/6th Gear Synchronizer Hub

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Remove the locking ring -1- underneath the splines -3- on the 5th/6th gear synchronizer hub from the input shaft if the roller bearing is being replaced.

Always replace after removing.

-- Remove the locking ring -1-.