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Home >> Audi >> 2011 >> A8 Base >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Rear Final Drive 0BC, 0BD, 0BE & 0BF >> 39 Final Drive, Differential >> Disassembly And Assembly >> Hydraulic Control Unit, 0BE, 0BF

Hydraulic Control Unit, 0BE, 0BF

Fig 1: Identifying Hydraulic Control Unit Replacement Components
GWWA39-10370Courtesy of AUDI OF AMERICA, LLC
  1. Bolt
    • 5 Nm
  2. All Wheel Drive Pump -V415-
  3. O-ring
    • Always replace.
  4. Adapter
    NOTE:

    The adapter could fall out when removing the All Wheel Drive Pump -V415-.

    Insert the adapter into the recesses in the hydraulic pump before installing the All Wheel Drive Pump -V415-.

  5. ABS Hydraulic Pump
    • Consists of a guide ring, the housing and 6 pistons
    • Assembling, refer to Fig 2
  6. Ball Bearing
    • Can be installed and removed by hand
  7. Left line
    • Tighten the nuts to 30 Nm.
    • Is installed between the hydraulic control unit and the left chamber
    • Install both nut hand-tight when installing
  8. O-ring
    • Always replace.
  9. Oil Pressure/Temperature Sensor -G437-
  10. Oil Pressure/Temperature Sensor 2 -G640-
  11. All Wheel Drive Clutch Valve 2 -N446-
  12. All Wheel Drive Clutch Valve -N445-
  13. Bolt
    • 2.5 Nm
  14. O-ring
    • Always replace.
    • Mount onto the clutch valve --
  15. Pressure Spring
    • Insert into the guide -item 16-  16
  16. Guide
    • Installed position, large diameter faced the ball -item 17- in  17
  17. Ball
    • Insert into the guide before installing -item 16- in  16
  18. Hydraulic Control Unit Housing
    • With centering pins -arrows-
    • The centering pins lock the hydraulic control unit and seal to the final drive housing.
  19. Ball
    • Install in the hole in the shuttle valve before installing -item 21- in  21
  20. O-ring
    • Always replace.
  21. Shuttle valve
    • 8 Nm
    • Removing and installing, refer to Fig 4
  22. Gasket
    • With screen
    • Install on the centering pins in the hydraulic control unit housing
  23. Right Line
    • Tighten the nuts to 30 Nm.
    • Is installed between the hydraulic control unit and the right chamber
    • Install both nut hand-tight when installing
Fig 2: Assembling Hydraulic Pump
GWWA39-10404Courtesy of AUDI OF AMERICA, LLC

-- Install the 6 pistons -A- in the housing -B-.

-- Install the guiding ring -C- so that the piston touches the shoulder -arrow-.

-- Insert the hydraulic pump -1- with the guide ring -2- in the in the hydraulic control module housing.

Fig 3: Identifying Hydraulic Control Unit Housing
GWWA39-10447Courtesy of AUDI OF AMERICA, LLC

Function Test 

-- Turn the hydraulic pump -1- several times. While doing this pay attention to the following:

Fig 4: Identifying Shuttle Valves, Removal/Installation
GWWA39-10403Courtesy of AUDI OF AMERICA, LLC
NOTE:

Remove the All Wheel Drive Pump -V415-, hydraulic pump and ball bearing -item 6- in HYDRAULIC CONTROL UNIT, 0BE, 0BF  beforehand.

-- Remove the shuttle valves -A-. Always remove the ball -C- as well.

-- Insert the ball into the hole in the shuttle valve when installing.

-- Install the shuttle valve all the way with a new O-ring -B-.

-- Tighten the shuttle valve to the tightening specification -item 21- in  21.