Hydraulic Control Unit, 0BE, 0BF
- Bolt
- 5 Nm
- All Wheel Drive Pump -V415-
- Removing and installing, refer to All Wheel Drive Pump -V415-, 0BE, 0BF
- O-ring
- Always replace.
- AdapterNOTE:
The adapter could fall out when removing the All Wheel Drive Pump -V415-.
Insert the adapter into the recesses in the hydraulic pump before installing the All Wheel Drive Pump -V415-.
- ABS Hydraulic Pump
- Consists of a guide ring, the housing and 6 pistons
- Assembling, refer to Fig 2
- Ball Bearing
- Can be installed and removed by hand
- Left line
- Tighten the nuts to 30 Nm.
- Is installed between the hydraulic control unit and the left chamber
- Install both nut hand-tight when installing
- O-ring
- Always replace.
- Oil Pressure/Temperature Sensor -G437-
- 10 Nm
- Brown connector
- Removing and installing, refer to OIL PRESSURE/TEMPERATURE SENSOR -G437- OR OIL PRESSURE/TEMPERATURE SENSOR 2 -G640-, 0BE, 0BF
- Oil Pressure/Temperature Sensor 2 -G640-
- 10 Nm
- Black connector
- Removing and installing, refer to OIL PRESSURE/TEMPERATURE SENSOR -G437- OR OIL PRESSURE/TEMPERATURE SENSOR 2 -G640-, 0BE, 0BF
- All Wheel Drive Clutch Valve 2 -N446-
- Color: brown
- Removing and installing, refer to ALL WHEEL DRIVE CLUTCH VALVE -N445- OR ALL WHEEL DRIVE CLUTCH VALVE 2 -N446-, 0BE, 0BF .
- Installed position, the connector faces upward toward the Oil Pressure/Temperature Sensor --CAUTION:
Do not confuse with the All Wheel Drive Clutch Valve -N445-.
- All Wheel Drive Clutch Valve -N445-
- Color: black
- Removing and installing, refer to ALL WHEEL DRIVE CLUTCH VALVE -N445- OR ALL WHEEL DRIVE CLUTCH VALVE 2 -N446-, 0BE, 0BF .
- Installed position, the connector faces upward toward the Oil Pressure/Temperature Sensor --CAUTION:
Do not confuse with the All Wheel Drive Clutch Valve 2 -N446-.
- Bolt
- 2.5 Nm
- O-ring
- Always replace.
- Mount onto the clutch valve --
- Pressure Spring
- Insert into the guide -item 16- 16
- Guide
- Installed position, large diameter faced the ball -item 17- in 17
- Ball
- Insert into the guide before installing -item 16- in 16
- Hydraulic Control Unit Housing
- With centering pins -arrows-
- The centering pins lock the hydraulic control unit and seal to the final drive housing.
- Ball
- Install in the hole in the shuttle valve before installing -item 21- in 21
- O-ring
- Always replace.
- Shuttle valve
- 8 Nm
- Removing and installing, refer to Fig 4
- Gasket
- With screen
- Install on the centering pins in the hydraulic control unit housing
- Right Line
- Tighten the nuts to 30 Nm.
- Is installed between the hydraulic control unit and the right chamber
- Install both nut hand-tight when installing
-- Install the 6 pistons -A- in the housing -B-.
-- Install the guiding ring -C- so that the piston touches the shoulder -arrow-.
-- Insert the hydraulic pump -1- with the guide ring -2- in the in the hydraulic control module housing.
Function Test
-- Turn the hydraulic pump -1- several times. While doing this pay attention to the following:
- When turning the hydraulic pump it must not become hooked or tilted.
- All pistons must be removed and pressed in.
Remove the All Wheel Drive Pump -V415-, hydraulic pump and ball bearing -item 6- in HYDRAULIC CONTROL UNIT, 0BE, 0BF beforehand.
-- Remove the shuttle valves -A-. Always remove the ball -C- as well.
-- Insert the ball into the hole in the shuttle valve when installing.
-- Install the shuttle valve all the way with a new O-ring -B-.
- The shuttle valve must rest lower than the opposing housing surface -arrow-. If this is not the case, then the remove the valve again and adjust the position of the ball.
-- Tighten the shuttle valve to the tightening specification -item 21- in 21.