OVERVIEW - BELT PULLEY, A/C COMPRESSOR WITH A/C Clutch -N25-
- Sealing Cap
- Not always present
- Clutch Plate
- Replace
- Attached to the A/C compressor input shaft
-- Clean the contact surfaces on the clutch plate and belt pulley before installing.
-- Clean the thread on the A/C compressor shaft before installing the clutch plate.
-- Check the gap dimension between the belt and clutch plates and correct it if necessary before tightening. Refer to CLUTCH PLATE, REMOVING AND INSTALLING .
NOTE:The thread of the new clutch plate has already been greased with a specific amount of a grease by the manufacturer.
- There are different versions. Refer to the Parts information.
- The overload protection takes over when the torque is excessive (for example, if the A/C compressor runs with resistance) and the belt pulley runs freely without driving the A/C compressor with the A/C Clutch -N25- switched on.
Removing and installing
-- Hold the compressor shaft -C- tight and turn the clutch plate counter-clockwise in direction of -arrow- with a suitable tool to remove as described for the drive plate on an A/C compressor without an A/C clutch. Refer to BELT PULLEY, REMOVING AND INSTALLING, A/C COMPRESSOR "Denso " VERSION "1" .
- Tightening specification: 30 Nm
- Washer
- Spacer
- For adjusting the gap dimension between the clutch and belt pulley
- To check the gap dimension. Refer to GAP DIMENSION BETWEEN BELT AND CLUTCH PLATE, CHECKING .
- Circlip
- Replace
- Install on correct side (flat side toward A/C compressor)
- Be careful not to bend the circlip more than necessary when installing it.
-- Insert circlip on correct side, the side with beveled insertion edge -C- faces away from A/C compressor (install the flat side facing the A/C compressor).
- Belt Pulley
- The belt pulley is sensitive to impact. Be very careful when handling it.
- Clean the flange on the A/C compressor flange before installing the belt pulley.
- There are different versions (depending, for example, on the type of engine). Refer to the Parts information.
- If it is not possible to remove the belt pulley from the flange on the A/C compressor by hand, the. Refer to BELT PULLEY, REMOVING .
- Circlip
- Replace
- Install on correct side (flat side toward A/C compressor)
- Be careful not to bend the circlip more than necessary when installing it.
-- Insert circlip on correct side, the side with beveled insertion edge -C- faces away from A/C compressor (install the flat side facing the A/C compressor).
- Solenoid Coil
- Make sure the bracket for the cable -B- is installed correctly.
- The connector -D- may be attached to the A/C compressor with a bracket, depending on the version.
- On an A/C compressor where the electrical wires for the activation of the A/C Clutch -N25- and the A/C Compressor Regulator Valve -N280- are combined in a 3-pin connector, remove the wire to the A/C Clutch -N25- from the connector using an appropriate release tool from the Wiring Harness Repair Set:VAS1978B . Refer to CONNECTORS .
- Air Conditioning (A/C) Compressor
- Depending on engine version and the market, different versions may be installed. Refer to the Parts information.
- Clean the A/C compressor flange before installing the pulley.
- Clean the compressor shaft thread and then coat the thread lightly with grease.NOTE:
There are different versions depending on the refrigerant (R134a or R1234yf). Refer to the Parts information.